Vauxhall Workshop Service and Repair Manuals > Astra H > A Maintenance, Body and Chassis Sheet Metal Parts, Frame | Sheet Metal Parts (Bolted) | Rear Door | Repair Instructions

Rear door, remove and install

Remove

Detach door check link (2) from B-pillar

•	Unscrew bolt

Disconnect door wiring harness plug (3)

•	Push in wiring harness plug quick-release fastening

•	Disconnect wiring harness plug.

Remove door hinge plugs

•	Remove 2x plug with KM-327

•	Remove 2x plug

Important: Protect the edges of the rear door with adhesive tape to avoid damaging the paintwork.

Remove the door
Note: This requires a second person

•	Remove 2x door hinge tension sleeve (1) with KM-298

Install

5.	When replacing rear door, transfer the attaching parts Note: Observe protective wax corrosion protection measures.

Important: Protect the edges of the rear door with adhesive tape to avoid damaging the paintwork

Install door
Note: This requires a second person

•	Install 2x door hinge tension sleeve

Install door hinge plugs

•	Install 4x door hinge plugs

8.	Connect door wiring harness plug

Attach door check link to B-pillar
Note: Use screw locking compound when inserting bolt.

•	Tighten bolt 20 Nm

10.

Adjust door to fit

•	I (4.0+/-1.0) mm

•	II (5.0+/-1.0) mm

•	III (5.0+/-1.0) mm

•	IV (4.1+/-1.0) mm

•	V (3.8+/-0.8) mm

•	VI (3.8+/-0.8) mm

•	VII (3.8+/-0.8) mm

•	VIII (4.5+/-1.0) mm

•	IX (4.5+/-1.0) mm

•	X (3.8+/-0.8) mm

Vauxhall Workshop Service and Repair Manuals