Important: Note
specification for welded, brazed and riveted joints and body repair
with structural adhesive !
Remove
1.
Detach attaching parts
2.
Cut and drill away additional seal holder strip roof frame
3.
Cut and drill away side panel
•
Bend flange to upper rear panel (1) from inside
Install
4.
Prepare new side panel part
•
Remove side panel
5.
Prepare new side panel part
•
Incorporate 4x ( 5x18 mm )
slot
6.
Apply corrosion protection adhesive system to vehicle Note: In addition, if
replacing the right side panel, apply corrosion protection adhesive
system to tank filler pipe area
7.
Apply corrosion protection adhesive system to new side
panel
8.
Fit the new side panel
9.
Weld in side panel
10.
Weld in side panel
11.
MIG-braze side panel.
12.
Pre-flange wheel housing
•
Using a suitable hammer, bend over the flanged edge, at the
same time holding a small mallet or block against it.
–
Use structural adhesive in area (II)
13.
Bend the wheel arch
•
Bend over flanged edge using bending pliers (1) KM-6396
•
Apply excess adhesive as a seam seal and corrosion protection
using a spatula or flat paintbrush
–
Use structural adhesive in area (II)
14.
Bend the wheel arch
15.
Grind MIG brazed seams
16.
Cut rear mounting strip for roof frame additional seal to size
from new component and adjust
17.
Drill 4x fastening holes for waterproof rivets
18.
Remove extra seal holder strip
19.
Apply corrosion protection adhesive system
20.
Fit and rivet on additional seal holder strip
21.
Seal body, weld and brazing seams Note: Observe corrosion
protection measures for seam seals.
22.
Apply underseal. Note: Observe corrosion
protection measures for PVC protection.
23.
Seal cavity Note: Observe
protective wax corrosion protection measures.
