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Replace right-hand engine damping block
 Remove
| 1. |
Remove air cleaner housing
| • |
Disconnect mass air flow sensor wiring harness plug (2)
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| • |
Unclip tank vent line (3)
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| • |
Detach engine vent hose (4) from air intake hose
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| • |
Detach air intake hose (5) from throttle valve body
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| • |
Detach air cleaner housing
| – |
Unclip rubber mounting at the bottom
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| – |
Remove air intake pipe (6)
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| 3. |
Remove right engine splash guard (2)
| • |
Remove 2x body-bound rivets (3)
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| 4. |
Insert KM-6173 (3)
| • |
Slacken 4x bolts (arrows) and hand-tighten
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| • |
Align KM-6173 at front axle body
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| • |
Wind up the support bearing (1)
| – |
Journal (2) must sit in mount at cylinder block
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| 5. |
Attach KM-6001-A (1)
Note: Attaching KM-6001-A guarantees perfect alignment of the
drive unit with the front axle body
| • |
Slacken 3x bolts (arrows) in adjusting rails
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| • |
Insert KM-6001-A
| – |
The journals (2) and (5) must sit in the guide holes of the
front axle body
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| • |
Tighten 3x bolts in adjusting rails
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| • |
Adjust support bearings, front (4) and rear (3)
| – |
Raise support bearings up to the stop on the guide journals
Note: The guide
journals must be seated free from play in the support bearings
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| 6. |
Detach engine damping block (1) from side member and engine
damping block support
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| 7. |
Remove engine damping block with bracket
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| 8. |
Detach bracket (2) from engine damping block.
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Install
| 9. |
Attach bracket to engine damping block
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| 10. |
Fit engine damping block to longitudinal beam
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| 11. |
Attach engine damping block bracket to engine damping block
support
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| 12. |
Remove KM-6001-A and KM-6173
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| 13. |
Install lower right engine splash guard
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| 15. |
Install air cleaner housing
| • |
Attach air cleaner housing to wheelhouse
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| • |
Attach air intake hose to throttle valve module
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| • |
Attach engine vent hose to timing case
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| • |
Connect wiring harness plug, air mass flow meter
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