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Replace engine oil level sensor
 Remove
| 1. |
Remove oil dipstick guide tube 
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| 2. |
Detach catalytic converter control oxygen sensor wiring harness
(3)
| • |
Disconnect wiring harness plug (1)
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| • |
Unclip 4x wiring harnesses (2)
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| 3. |
Remove front exhaust pipe
| • |
Detach front exhaust pipe (1) from catalytic converter
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| • |
Attach flex pipe locking tool
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Warning: Protect the exhaust pipe
from uncontrolled sagging as deflection as little as 5-10 degrees
from the prescribed installation position could damage the flex
pipe housed within it.
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| 4. |
Attach exhaust system on left side to underbody using strap
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| 5. |
Disconnect engine oil level sensor wiring harness plug
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| 6. |
Loosen oil pan
| • |
Remove 3x bolt (arrows) from transmission
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| • |
Remove 15x bolts (arrows) from engine block
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| 7. |
Lever off oil pan evenly all the way round with suitable
tool
Note: To avoid damage
to the oil filter, ensure that the oil filter (2) remains in the
oil pan. If it remains attached to the cylinder block (1), press
the oil filter into the oil pan (3) using a screwdriver.
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| 8. |
Remove oil baffle plate (1).
| • |
Unscrew 2x bolts (2)
Note: If the oil baffle
plate is stuck fast: carefully prise off with installing bar
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| 9. |
Remove engine oil level sensor
| • |
Detach retaining plate (1) in the direction of the arrow
| – |
Remove wiring harness plug (2) to the inside
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| • |
Detach oil level sensor (3)
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Install
| 10. |
Install oil level sensor
| • |
Insert wiring harness plug
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| 11. |
Install oil baffle plate
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| 12. |
Clean sealing surfaces.
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| 13. |
Check position of oil filter (1)
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| 14. |
Apply an approx. 3.5 mm thick bead of oil pan sealant to the
joints (arrows)
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| 15. |
Apply oil pan sealant to the oil pan
Note: The assembly time
including torque check must take no longer than 10 min
| • |
Apply an approx. 3.5 mm thick bead of oil pan sealant (1) as
illustrated
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| 16. |
Install oil pan
| • |
Tighten 15x bolt on cylinder block 10
Nm
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| • |
Tighten 3x bolt on transmission 40
Nm
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| 17. |
Connect engine oil level wiring harness plug
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| 18. |
Attach exhaust system
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| 19. |
Attach front exhaust pipe to catalytic converter
| • |
Detach flex pipe locking tool
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| • |
Tighten 3x nut 25 Nm
Note: If necessary,
release additional catalytic converter and turn it until the
exhaust system can be installed
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| 20. |
Attach catalytic converter control oxygen sensor wiring
harness
| • |
Clip in 4x wiring harnesses
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| • |
Fix wiring harness plug
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| 21. |
Install oil dipstick guide tube
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