Ribbed V-Belt (Without Air Conditioning),
Replace
Remove
2. |
Remove right engine splash guard (2)
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Remove 2x body-bound rivets (3)
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3. |
Insert KM-6173 (3)
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Slacken 4x bolts (arrows) and hand-tighten
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Align KM-6173 at front axle body
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Wind up the support bearing (1)
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Journal (2) must sit in mount at cylinder block
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4. |
Attach KM-6001-A (1)
Note: Attaching KM-6001-A guarantees perfect alignment of the
drive unit with the front axle body
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Slacken 3x bolts (arrows) in adjusting rails
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Insert KM-6001-A
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The journals (2) and (5) must sit in the guide holes of the
front axle body
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Tighten 3x bolts in adjusting rails
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Adjust support bearings, front (4) and rear (3)
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Raise support bearings up to the stop on the guide journals
Note: The guide
journals must be seated free from play in the support bearings
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7. |
Remove air cleaner housing
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Disconnect mass air flow sensor wiring harness plug (2)
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Unclip tank vent line (3)
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Detach engine vent hose (4) from air intake hose
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Detach air intake hose (5) from throttle valve body
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Detach air cleaner housing
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Unclip rubber mounting at the bottom
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Remove air intake pipe (6)
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8. |
Remove engine damping block, right hand side
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Unscrew 6x bolts (1) and (2)
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Remove engine damping block with bracket
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9. |
Remove ribbed V-belt
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Mark direction of rotation
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Apply tension to ribbed V-belt tensioner (arrow) clockwise with
KM-6131
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Relieve tension on ribbed V-belt tensioner
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Install
10. |
Insert ribbed V-belt
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Position ribbed V-belt
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Ensure correct running direction and installation position
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Apply tension to ribbed V-belt tensioner with KM-6131
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Relieve tension on ribbed V-belt tensioner
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11. |
Fit engine damping block to body
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Tighten 3x bolt (2) 35 Nm
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12. |
Attach engine damping block bracket to engine damping block
support
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Tighten 3x bolt (1) 55 Nm
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13. |
Install air cleaner housing
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Attach air cleaner housing to wheelhouse
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Attach air intake hose to throttle valve module
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Attach engine vent hose to timing case
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Connect wiring harness plug, air mass flow meter
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15. |
Remove KM-6001-A and KM-6173
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16. |
Attach right engine splash guard
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Install 2x body-bound rivets
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