vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Noise, Vibration, Rattle > < Reprogrammable Electronic Control Units all Petrol Vaariants

Field Remedy: 1732

Subject: Surge Tank Hose - Chafing
Models: Engines: Option:
Astra-H 2004... Z17DTL| Z17DTH None
Complaint: Hose clamp of upper air charge hose may damage the connecting hose radiator to coolant expansion tank due to vibrations.
Cause: Hose clamp of upper air charge hose fits closely to the connecting hose radiator to coolant expansion tank.
Production:

Remedy:


In case of customer complaint turn hose clamp of upper air charge hose and
check cooling system for leaks.


Working Procedure:


 1. Turn hose clamp of upper air charge hose (Picture I, 1).


Note:


     - turn hose clamp approx. 30° to the left side (arrow)
     - tightening torque 3.5 Nm


Object Number: 8036437  Size: DEFAULT


 2. Check cooling system for leaks



     - see working procedure "Cooling System, Check for Leaks",
       group "J", Service Instruction Astra-H.



Labour Times:                           TC:            Hours:



U3 173 20      Turn hose clamp of       90             0.2
               upper air charge hose



The costs for this repair will be covered for vehicles not older than
3 years and a mileage lower than 100.000 Km.
The regular warranty procedure should be used for claiming Set-up-time.


FunctionalGroup: J - Engine
Complaint Group: 10 - Leakages
Trouble Code: None

Noise, Vibration, Rattle > < Reprogrammable Electronic Control Units all Petrol Vaariants