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Freewheel F1, Dismantle and Assemble (AF22)
 Remove
Important: Secure converter so it
does not fall out
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| 1. |
Remove transmission
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| 2. |
Attach transmission to KM-694-A
(2)
| • |
Attach assembly to KM-113-2 (1)
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| 3. |
Remove oil drain bolt (3)
| • |
Drain transmission fluid and collect for damage diagnosis 
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| 4. |
Remove converter and fluid pump seal ring
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| 5. |
Remove fluid pump assembly with multi-disc brakes B1 and B2
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| 7. |
Check freewheel clutch function
| • |
Hold outer wheel
Note: Inner wheel must
be rotatable clockwise (arrow) and locked in counterclockwise
direction.
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| 8. |
Release freewheel F1 with covers from outer wheel
| • |
Remove friction washer (4) from outer wheel (5)
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| • |
Remove inner wheel (1) from outer wheel
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| • |
Remove friction washer (2) from inner wheel
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| • |
Release freewheel F1 (3) with covers from outer wheel
Note: Note installation
position.
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Install
| 9. |
Insert freewheel F1 (3) with covers in outer wheel (5)
Note: Note installation
position.
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| 10. |
Attach friction washer to outer wheel
| • |
Attach friction washer (2) to inner wheel (1)
Note: Watch out for dog
and cut-out.
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| • |
Insert inner wheel (1) in outer wheel (5)
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| • |
Attach friction washer (4) to outer wheel
Note: Watch out for dog
and cut-out.
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| 11. |
Check freewheel clutch function
| • |
Hold outer wheel
Note: Inner wheel must
be rotatable clockwise (arrow) and locked in counterclockwise
direction.
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| 13. |
Install fluid pump assembly (4) with multi-disc brakes B1 and
B2
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Important: Secure converter so it
does not fall out
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| 14. |
Install fluid pump seal ring and converter
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| 15. |
Attach oil drain bolt (3) to transmission with seal ring
Note: Use new seal
ring.
| • |
Tighten oil drain bolt 40 Nm
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| 16. |
Detach transmission assembly with KM-694-A (2) from KM-113-2
(1)
| • |
Detach transmission from KM-694-A
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| 17. |
Install transmission
| • |
Top up with transmission fluid
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| 18. |
Check and correct transmission fluid level
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