vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Transmission Shift Linkage, Adjust (F13/F13+) > < Identification of Transmission

Astra H

Gearshift cover, dismantle and reassemble (F13+)

  Remove

1.   Remove gearshift cover
•   Astra-G
•   Astra-H
•   Corsa-D
•   Meriva
2.   Install gearshift cover on KM-982 (3)
•   Tighten 2x screw
3.   Tighten KM-982 in vice
4.   Remove intermediate lever catch sleeve from gearshift cover (I)
•   Pull from gearshift cover with KM-328-B (1) and KM-983-2 (2)
5.   Remove guide bolt (arrow) for gate from gearshift cover (II)
•   Pull from gearshift cover with KM-328-B and KM-983-1 (4)
Important:   Assembly is under tension.
6.   Remove lock ring (5) from shift intermediate lever (III)
•   Remove bush (6)
•   Remove compression spring (7)
•   Remove washer (8)
7.   Remove gearshift cover from KM-982
•   Unscrew 2x screw
Object Number: 2398564 Size: DEFAULT


Object Number: 10680457 Size: DEFAULT

8.   Knock roll pin (5) out of shift finger (2) using driving ram
Note:   Position shift finger in front of indentation in roof
9.   Remove shift intermediate lever (1)
Note:   Turn shift rod counterclockwise. Remove shift intermediate lever.
10.   Remove shift rod (3) and shift finger
Note:   Note installation position of shift rod.
•   Remove shift rod from gearshift cover
11.   Lever seal ring (4) out of gearshift cover
Note:   Do not further dismantle gearshift cover.

  Install

12.   Drive new seal ring with fitting sleeve (1) flush in cover (arrow)
Note:   Coat seal ring with grease.
13.   Push shift rod into gearshift cover and shift finger
Note:   Note installation position.
14.   Insert shift intermediate lever in gearshift cover
Note:   Shift finger must sit in gearshift intermediate lever.
15.   Drive new roll pin into shift finger and shift rod with KM-308
Note:   Allow roll pin to project approx. 2 mm.
16.   Place washer (5), spring (4) and sleeve (3) on gearshift shaft
•   Install new lock ring (2)
Object Number: 2398567 Size: DEFAULT


17.   Install gearshift cover on KM-982
•   Tighten 2x screw
18.   Drive guide bolt for gate (2) into gearshift cover with mallet
Note:   Guide bolt must sit in gate.
19.   Drive intermediate lever catch sleeve (1) into gearshift cover with fitting sleeve (3)
Note:   Do not damage catch sleeve.
Object Number: 2398566 Size: DEFAULT


20.   Remove gearshift cover from KM-982
•   Unscrew 2x screw
21.   Install gearshift cover
•   Astra-G
•   Astra-H
•   Corsa-D
•   Meriva

Transmission Shift Linkage, Adjust (F13/F13+) > < Identification of Transmission