Vauxhall Workshop Service and Repair Manuals

Replace folding roof hinge wiring harness (right side) - L67

Important:   Replace or repair wiring harnesses observing the safety regulations of electrics/electronics.

Important:   Only certified Service Centres should perform this work.

Note:   Before starting work, check and record the settings of the gaps with the folding roof open and closed.

Using Tech2, select function "factory mode" in the folding roof control unit.

  Measure

1.   Measure gaps at centre of folding roof at the passenger and driver's sides. •   Attach adhesive tape strips to the inside and outside of the folding roof centre and C-pillar. •   Draw a solid line on opposing tape strips (1) and note the gap and offset measured (arrows).

2.   Measure gap of folding roof at C-pillar and rear screen on passenger and driver's sides. •   Attach strips of adhesive tape on inside and outside of the rear screen and C-pillar •   Attach adhesive tape strips on the upper outsides of the rear window and opposite on the roof centre. •   Draw a solid line on opposing tape strips and note the gap and offset measured.

3.   Mark positions of the closed side windows front and rear on passenger and driver's sides. •   Attach 4x adhesive tape strips all round on the upper edge of the rear side windows. •   Attach 3x adhesive tape strips all round on the upper edge of the front side windows. •   Using a suitable aid (e.g. angle bracket), mark distance to roof (X).

5.   Determine gap of parcel shelf flap and parcel shelf on passenger and driver's sides. •   Attach adhesive tape strips to parcel shelf flap and roll-over bar panelling at sides. •   Attach adhesive tape strips to parcel shelf and roll-over bar panelling outside. •   Draw a solid line on the opposing tape strips and note the gap measured.

  Remove

7.   Remove luggage compartment mat •   Remove luggage compartment mat (1)

8.   Detach protective blind for steel folding roof (1) •   Unscrew 2x bolt (arrow)

9.   Detach closing bar panelling (1) •   Unscrew 2x bolts (arrows)

10.   Remove lower tailgate inner panelling (1) •   Undo 8x clip •   Disconnect wiring harness plug (2)

11.   Detach right tail light Note:   Only the left side is shown for clearer depiction. •   Unscrew 2x nut (1) •   Remove 2x from guide •   Disconnect wiring harness plug (2) •   Remove tail light (3)

12.   Detach support for folding roof Note:   Only the right side is shown for clearer depiction. •   Unscrew bolt (1)

13.   Remove right side luggage compartment panelling (1) •   Remove 4x body-bound rivets (arrows) •   Remove panelling

14.   Remove upper tailgate inner panelling (1) •   Remove 7x body-bound rivets (2) •   Remove 2x water drain hose (arrows) •   Remove panelling

16.   Bring steel roof to Service position •   Half open steel roof •   Insert special tool BO-47651-200 (1) •   Secure roof with strap supplied (2)

18.	Detach front roof frame cover

19.   Open pump pressure •   Break perforation bulkhead panelling •   Turn emergency actuation bolt (1) carefully to the stop using a hex wrench

20.   Remove moulded headlining centre (1) •   Undo 10x clip (2) •   Remove moulded headlining

21.   Detach centre hinge panelling - both sides Note:   Only the left side is shown for clearer depiction. •   Release 3x clamps

22.   Detach outer right C-pillar panelling (1) Note:   Only the left side is shown for clearer depiction. •   Release 2x clamps

23.   Detach inner right C-pillar panelling Note:   Only the left side is shown for clearer depiction. •   Unscrew 2x bolts (arrows) •   Remove inner C-pillar panelling (2) – Detach clamp (1)

24.   Detach rear window panelling •   Unclip 8x unclip (arrows) •   Remove panelling (1)

25.   Detach front right side panel upper inner panelling Note:   Only the left side is shown for clearer depiction. •   Unscrew 3x bolts •   Undo 4x clip (1) •   Unclip side panel upper inner panelling (2) 4x from guide (arrows)

26.   Detach right speaker panelling Note:   Only the left side is shown for clearer depiction. •   2x unclip (arrows) •   Remove 8x from guide

27.   Mark position of centre folding roof Note:   Note that the markings and noted numbers of shims must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary.

28.   Close closing linkage (2) mechanically if necessary Note:   For access to the rear fastening bolts •   Close the closure linkage with a screwdriver (1) placed on the toothed rod

29.   Detach folding roof centre Note:   Only the left side is shown for clearer depiction. •   Unscrew 6x bolt (2) Note:   Note number of shims in position. Note that the markings and noted numbers of shims must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary. 30.   Remove folding roof centre (1) Note:   2nd mechanic required! Note:   Recut threads! •   Unclip 2x wiring harness plug Note:   Check for falling shims

32.   Detach right folding roof C-pillar Note:   Only the left side is shown for clearer depiction. Note:   Note number of shims. Note that the noted numbers of shims must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary. •   Unscrew 3x bolts •   Remove folding roof (1) Note:   Recut threads!

33.   Release rear window (1) Note:   Note installation position. Note that the markings must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary. •   Separate 2x wiring harness plug (3) heated rear screen – Detach 2x cable tie •   Unscrew 2x lower bolt (4) •   Unscrew 2x upper bolt (2) 34.   Remove rear window Note:   2nd mechanic required! •   Unscrew 2x bolt (2) •   Remove rear window upwards Note:   Recut threads!

36.   Detach parcel shelf (1) Note:   Only the left side of the parcel shelf is shown in the illustration for simpler depiction. •   Detach cable ties along cinematic unit •   Disconnect 2x wiring harness plug (3) •   Unscrew 4x lower bolts (arrows) •   Unscrew 4x bolt at top (2)

37.   Detach visibility protector parcel shelf cylinder right Note:   Only the left side is shown for clearer depiction. •   Unclip outer panel (2) 4x •   Remove 2x hydraulic line Note:   Mark installation position of lines •   Unscrew 2x bolt (3) •   Remove inner panel (1)

  Install

41.	Check routing of hydraulic lines and electrical lines

57.	Check gap at rear window and adjust if necessary

60.   If the gap previously measured between the side window and the C-pillar is not correct, it must be adjusted at the eccentric roller at the rear. •   Release bolt •   Twist eccentric roller (1) until the measurement between the rear side window and C-pillar is correct •   Tighten bolt