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Wiring Harness for Digital Diesel Electronics, replace > < Petrol Injection System Wiring Harness, Replace

Wiring Harness for Digital Diesel Electronics, replace

Important:   Replace or repair wiring harnesses observing the safety regulations of electrics/electronics.

  Remove

1.   Disconnect battery.
2.   Remove battery carrier
Object Number: 10681195  Size: DEFAULT

3.   Prepare removal of wiring harness
•   Detach hose (1)
Release fast closure
•   Remove intake hose (2)
Unscrew 2x clip
•   Remove air filter hose (3)
Undo 2x clamps
Unscrew bolt

4.  
Note:   For clearer depiction, the diagrams below show the wiring harness position with the engine removed.
Object Number: 10681196  Size: DEFAULT

5.   Expose wiring harness diesel injection system in upper area
•   Release and disconnect 4x injector wiring harness plugs
•   Detach 4x wiring harness sheathed glow plugs
•   Release 2x wiring harness plugs and disconnect
•   Release and disconnect wiring harness plug camshaft sensor

Object Number: 10681197  Size: DEFAULT

6.   Expose wiring harness diesel injection system in side area
•   Release wiring harness plug throttle valve and disconnect
•   Release and disconnect wiring harness plug coolant temperature sensor

Object Number: 10681198  Size: DEFAULT

7.   Expose wiring harness diesel injector system - rear
•   Release wiring harness plug EGR and disconnect
•   Release and disconnect wiring harness plug actuator drive change-over flap
Note:   Difficult access. Use suitable aids.
•   Release wiring harness plug oil level sensor and disconnect
•   Release wiring harness plug crankshaft and disconnect

Object Number: 10681199  Size: DEFAULT

8.   Expose wiring harness diesel injector system - rear
•   Release and disconnect wiring harness plug diesel injection pump
•   Release and disconnect wiring harness plug charge pressure sensor

9.   Expose wiring harness in area of control unit for diesel injection pump
•   Release wiring harness plug and disconnect

  Install

10.   Install wiring harness diesel injection system
11.   Attach hose
•   Lock fast closure
12.   Install intake hose
•   Tighten 2x clips
13.   Install air filter hose
•   Tighten bolt
•   Tighten 2x clips
14.   Remove battery carrier
15.   Disconnect battery.
16.   Program volatile memories

Wiring Harness for Digital Diesel Electronics, replace > < Petrol Injection System Wiring Harness, Replace