vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Flap Storage Tray Load Compartment - Does not stay closed > < Rear Quater Window Panel - Design Change

Field Remedy: 2656

Subject: Inner Sill Trim, Clutch pedal - Distance too low
Models: Engines: Option:
Astra-J 2010... All MT (Manual Transmission)
Complaint: Shoe touches inner sill trim during applying clutch.
Cause: Deviation during mounting of inner sill trim.
Production:

Remedy:

In case of customer complaint the inner sill trim has to be removed 
and the carpet insulation has to be positioned correctly.

Working Procedure:

 1. Measure the distance between clutch pedal and inner sill trim 
    (Picture I, X)

    Note:
    X less than 125 mm is NOK

Object Number: 18665147  Size: DEFAULT

 2. Remove the front and rear side door sill trim plate

    - see working procedure "Front and Rear Side Door Sill Trim 
      Plate Replacement", group "Body Hardware and Trim", 
      Service Instruction Astra-J.
      (Document Number 92288837)

 3. The insulation (Picture II, 1) of the front floor carpet has to 
    be positioned correctly behind the wiring harness connector (2).    

Object Number: 18665110  Size: DEFAULT

 4. Install the front and rear side door sill trim plate

    - see working procedure "Front and Rear Side Door Sill Trim 
      Plate Replacement", group "Body Hardware and Trim", 
      Service Instruction Astra-J.
      (Document Number 92288837)

    Note:
    Install from front to rear.
    Make sure that the guidance pin (Picture III, 1) is correctly 
    installed to the positioning hole (2).

Object Number: 18665111  Size: DEFAULT

Labour Times:                               TC:          Hours:

U3 265 60      Correct Installation         90           0,3
               of the Inner Sill Trim   

The costs for this repair will be covered during the normal warranty.
The regular Warranty Procedure will apply.

FunctionalGroup: C - Equipment/Windows
Complaint Group: 11 - Loose or Comes off
Trouble Code: None

Flap Storage Tray Load Compartment - Does not stay closed > < Rear Quater Window Panel - Design Change