Roof Outer Panel Replacement (5-Door Wagon 35)
Removal Procedure
Warning: Refer to
Approved Equipment for Collision Repair
Warning .
3. |
Remove all related panels and
components. |
4. |
Visually inspect the damage.
Repair as much of the damage as possible. |
5. |
Remove the sealers and
anti-corrosion materials from the repair area as necessary.
|
6. |
Drill all factory welds of the
roof outer panel (1). Note the number and location of welds for
installation of the service assembly. |
7. |
Cut the adhesive with an
appropriate tool. |
8. |
Remove the damaged roof outer
panel (1). |
Installation Procedure
1. |
Cut the lifting lugs
(1). |
2. |
Clean and prepare attaching
surfaces for spot welding. |
3. |
Apply one-part urethane
adhesive (1) as noted from the original panel. |
4. |
Apply structural adhesive
(1). |
5. |
Position the roof outer panel
(1). |
6. |
Verify the fit of the
panel. |
7. |
Clamp the panel into
position. |
8. |
Spot weld the roof outer panel
(1) accordingly. |
9. |
Apply the sealers and
anti-corrosion materials to the repair area as necessary.
|
10. |
Paint the repaired
area. |
11. |
Install all related panels and
components. |
|