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Vauxhall Workshop Service and Repair Manuals

Drivetrain and Front Suspension Frame Replacement > < Front Compartment Insulator Replacement

Drivetrain and Front Suspension Frame Insulator Replacement

Special Tools

•  CH-6615-10   Hydraulic Cylinder
•  CH-6616   Hydraulic Hand Pump
•  CH-48377-1   Chisel
•  CH-49460-1   Adapter
•  CH-49460-2   Adapter

For equivalent regional tools. Refer to Special Tools .

Removal Procedure

1. Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement .

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2. Mark Installation position of insulator (2) at frame (1).

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Note:  On the rear insulator drill holes into the rubber in order to gain free access for jigsaw.
3. Cut out frame insulator core (1) from frame insulator (2).

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4. Remove frame insulator core (1) from outer frame insulator (2).

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5. Cast out frame insulator (3) from drivetrain and front suspension frame (1) with CH-48377-1   chisel (2).

Installation Procedure


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1. Install the following components on the drivetrain and front suspension frame:
  •  CH-6615-10   hydraulic cylinder (1).
  •  CH-49460-1   adapter (2).
  •  CH-49460-2   adapter (4).
Note:  Check marking of frame insulator.
   
  •  NEW frame insulator (3)
2. Carefully press the frame insulator in to the front suspension frame, using CH-6616   hand pump .
3. Remove the following components from the drivetrain and front suspension frame:
  •  CH-6615-10   hydraulic cylinder
  •  CH-49460-1   adapter
  •  CH-49460-2   adapter
4. Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement .

Drivetrain and Front Suspension Frame Replacement > < Front Compartment Insulator Replacement