Field Remedy: 2789
Subject: |
Instrument Panel - Clicking Noise |
Models: |
Engines: |
Option: |
Astra-J 2010...2011 |
All |
|
Complaint: |
Clicking noise audible from the right side
of the instrument panel in the area of the glovebox / lower
A-Pillar. |
Cause: |
Relative body movement leads to a clicking
noise caused by contact between the two metal structures inside the
rocker panel in the area of the A-Pillar. - RH lower door
aperture. |
Production: |
|
Remedy:
In case of customer complaint increase the mechanical pre-tension
on the sheet metal assembly by applying 4 to 6 hammer strokes to
the inner rocker panelling, RH lower door aperture.
Procedure:
1. Remove side door sill trim plate of the right side and partially
remove the door seal (Picture I, arrow)
2. Apply adhesive tape to inner rocker panel (Picture II, arrows)
on the surface between sealing seam and left elongated hole near
the front elbow to prevent paint damage in this area
3. Position round edged bulging tool at a 45° angle with the tool
face 90° angle between door seal flange and inner rocker
panelling (Picture III)
Note:
Apply 4 to 6 strong hammer strokes with a 1000g hammer onto
the bulging tool to increase the mechanical pre-tension on
the sheet metal assembly system
4. Reinstall door seal and perform test drive to verify if
the clicking noise is eliminated
Note:
If the noise still exists, repeat step 3. and 4. until the clicking
noise has been eliminated successfully
5. Remove adhesive tape, clean, and if required cover any scratches
using a paint touch up applicator
6. Install door seal and side door sill trim plate
Labour Time: TC: Hours:
U3 278 90 Eliminate clicking noise 90 SA
The costs for this repair will be covered during warranty and policy.
For policy please refer to the Policy Guideline (WebPG/Kuugel).
The regular Warranty Procedure will apply.
FunctionalGroup: |
A - Body,C - Equipment/Windows |
Complaint Group: |
14 - Noises or Vibrations |
Trouble Code: |
|
|