vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

System 11, Water Base Coat for 2-coat Paint Applications > < System 7, VOC Coats for 1-coat Paint Applications

System 10, VOC Coat for 1-coat Paint Applications

System 10

Individual part paint application

VOC coat

Paint repair

Surface:

Steel, galvanised steel sheet, aluminium

 

On primed new parts and production paint applications


Operational procedure

Paint stage

Products

Notes

 

I

II

III

   

Clean

x

x

x

Silicone remover

Aqueous degreaser

Spray on using pump atomiser and dry with a cloth.

Sand

x

x

x

Dry eccentric grinding

Sand out defect area, P80, P180, P320 grain. Roughen remaining area using P320.

Putty application

x

x

Polyester universal putty

Apply universal putty to sanded-down bare metal areas only.

Sand

x

x

Dry sandpaper

Only grind polyester universal putty when dry.

Clean

x

x

Aqueous degreaser

Spray on using pump atomiser and dry with a cloth.

Apply filler

x

x

Depending on colour of car

2-C HS filler

CR wash primer (ALU and Zn only)

Spray one to three layers of filler. Setting time 3 minutes. Painting stage II includes minor repairs without putty application. Multi-use only at sanded-down areas for purposes of insulation.

Sand

x

x

Dry sanding

Wet sanding

P320 to P360

Not less than P800

Clean

x

x

x

Aqueous degreaser

Spray on using pump atomiser and dry with a cloth.

Spray top coat paint

x

x

x

VOC coat

100 parts of coat

50 parts of hardener

25 parts of thinner

Spray one thin layer. No intermediate flash drying. Final spraying with one more layer. Setting time 1 to 3 minutes before oven drying.



Related Literature Units
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System 11, Water Base Coat for 2-coat Paint Applications > < System 7, VOC Coats for 1-coat Paint Applications