Vauxhall Workshop Service and Repair Manuals

Remedy

In case of customer complaint perform the following work steps:

 1. Clean the guides in the brake caliper carrier (1) and the 
    brake guide pins (2) (Picture shows rear brake caliper)

 2. Thoroughly grease the brake guides and the guide pins (2) with 
    Molykote G-3407 grease 

 3. Re-install guide pins to brake caliper carrier

Note: 
Press guide pin with one hand fully into brake caliper carrier 
and with the other hand move/press rubber grommet (1) to allow 
enclosed air to escape.

 4. While fastening the upper brake caliper bolt
    apply hand pressure in shown directions (arrows)

 5. While fastening the lower brake caliper bolt
    apply hand pressure in shown directions (arrows)

Only for 15" rear brakes:

Fix outer brake pad to brake caliper

    - Clean glueing surfaces on brake pad and brake caliper 
      with brake cleaner prior foil application!

    - Apply 3M foil to the backside of the outer brake pad 

    - Re-install brake caliper and fix outer brake pad to caliper

Spare parts:                          Part-Number:   Catalogue-Number:

Molykote G-3407 grease                93165631       19 48 003
(5g pack)                                            

3M foil                               93179863       16 05 090

Labour Times:                         TC:            Hours:

U3 285 70     Grease brake caliper    90             0.7
              guide pins 

The costs for this repair will be covered during warranty and policy.
For policy please refer to the Policy Guideline (WebPG/Kuugel).
The regular Warranty Procedure will apply.