Astra J
Fuel Return Pipe Replacement - Diesel Fuel Separator to Fuel Return PipeSpecial ToolsEN-6015 Closure PlugsFor equivalent regional tools, refer to Special Tools . Removal Procedure
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| Warning: Refer to
Gasoline/Gasoline Vapors Warning
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| Warning: Refer to
Safety Goggles and Fuel Warning
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| 1. | Open the hood. |
| 2. | Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection . |
| 3. | Remove the engine sight shield. Refer to Engine Sight Shield Replacement . |
| 4. | Disconnect the fuel return pipe (2) from the diesel fuel separator connector (3). Refer to Plastic Collar Quick Connect Fitting Service . |
| 5. | Disconnect the fuel return pipe (2) from the fuel return front pipe connector (1). Refer to Plastic Collar Quick Connect Fitting Service . |
| 6. | Close all connections with EN-6015 plugs . |
| 7. | Unclip the fuel return pipe (2) from the retainer clips. |
Installation Procedure
| 1. | Connect the fuel return pipe (2) to the diesel fuel separator connector (3). Refer to Plastic Collar Quick Connect Fitting Service . |
| 2. | Clip in the fuel return pipe (2) to the retainer clips. |
| 3. | Connect the fuel return pipe (2) to the fuel return front pipe connector (1). Refer to Plastic Collar Quick Connect Fitting Service . |
| 4. | Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection . |
| 5. | Install the engine sight shield. Refer to Engine Sight Shield Replacement . |
| 6. | Close the hood. |
