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Fuel Tank Fuel Pump Module Wiring Harness Replacement > < Fuel Tank Filler Pipe Replacement

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Fuel Tank Fuel Pump Module Replacement

Special Tools

•  EN-6015   Closure Plugs
•  EN-48279   Main Fuel Pump Locking Ring Remover/Installer

For equivalent regional tools, refer to Special Tools .

Removal Procedure

Warning:  Refer to Gasoline/Gasoline Vapors Warning .

Warning: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.
1. Open the hood.
2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
3. Remove the fuel tank. Refer to Fuel Tank Replacement .

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4. Remove the fuel feed pipe (1) from fuel tank fuel pump module (4) and fuel filter housing (3).
5. Close all connections with EN-6015   plugs .
6. Remove the fuel return pipe (2) from fuel tank fuel pump module (4) and from fuel filter housing (3).
7. Close all connections with EN-6015   plugs .

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8. Install the EN-48279   remover/installer (1) to the fuel pump module lock ring (2).

Note:  Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
9. Using the EN-48279   remover/installer and a long breaker-bar, rotate the lock ring in an anticlockwise direction in order to unlock the lock ring.

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10. Remove the fuel pump module lock ring (1).

Note:  Lift the fuel pump module up slightly.
11. Remove the fuel pump module (2)
12. Remove and discard the fuel pump module seal (3).

Installation Procedure


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1. Install a NEW fuel pump module seal (3).
2. Install the fuel pump module (2).
3. Install the fuel pump module lock ring (1).

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4. Install the EN-48279   remover/installer (1) to the fuel pump module lock ring (2).

Note:  Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
5. Using the EN-48279   remover/installer and a long breaker-bar, rotate the lock ring in a clockwise direction in order to lock the lock ring.

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6. Remove the EN-6015   plugs from all connections.
7. Install the fuel return pipe (2) to the fuel tank fuel pump module (4) and the fuel filter housing (3).
8. Remove the EN-6015   plugs from all connections.
9. Install the fuel feed pipe (1) to the fuel tank fuel pump module (4) and fuel filter housing (3).
10. Install the fuel tank. Refer to Fuel Tank Replacement .
11. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
12. Close the hood.

Fuel Tank Fuel Pump Module Wiring Harness Replacement > < Fuel Tank Filler Pipe Replacement