Delphi Connectors (Pull To Seat)
Special Tools
EL-38125-580 Terminal Release Tool Kit
For equivalent regional tools, refer to
Special Tools .
Terminal Removal Procedure
If the terminal is visibly damaged or is suspected of having a
faulty connection, the terminal should be replaced.
Follow the steps below in order to repair pull-to-seat
connectors:
1. |
Remove the connector position
assurance (CPA) device and/or the secondary lock. |
2. |
Disconnect the connector from
the component or separate the connectors for in-line
connectors. |
3. |
Remove the terminal position
assurance (TPA) device. |
4. |
Review the connector end view
to determine the proper test probe and release tool. |
5. |
Insert the release tool into
the front of the connector body. |
6. |
Grasp the wire at the back of
the connector body and gently push the terminal out the front of
the connector body. |
8. |
Insert the repaired terminal
back into the cavity. Repeat the diagnostic procedure to verify the
repair and reconnect the connector bodies. |
Terminal Insertion Procedure
1. |
Align the terminal and pull
the wire from the back of the connector in order to seat the
terminal. |
2. |
If the connector is outside of
the passenger compartment, apply dielectric grease to the
connector. |
3. |
Install the TPA, CPA, and/or
the secondary locks. |
|