Vauxhall Workshop Service and Repair Manuals

Remedy

Attention:
Claims will only be accepted for vehicles built before the breakpoints 
listed under "Production"!

In case of customer complaint first check the continuously variable 
real time damping wiring harness for broken cables. 

If no broken cable can be found check the wiring harness plug contacts
of the CDC sensor, the CDC valve and the ABS sensor at the suspension 
struts for corrosion and replace if required.

Important:
Pay attention to the NEW routing of the continuously variable real 
time damping wiring harness!

Note:
The following DTC may be set:
Code: DTC C0035, DTC C0040, DTC C0575, DTC C0580, DTC C0670, DTC C0675

Working Procedure:

 1. Check continuously variable real time damping wiring harness for
    broken cable (Picture I, arrow)

Note:
No external cracks will be visible.

    - Measure wiring harness resistance while moving the harness back 
      and forward in shown area (Picture I, arrow)

    Note:
    If a cable is broken inside the continuously variable real time
    damping wiring harnesses replace the wiring harness by the NEW 
    improved version on both sides.

 2. Replace continuously variable real time damping wiring harness
    (Picture II, 1)

    Important:
    If the replacement of the continuously variable real time damping
    wiring harness is required, pay attention to the NEW routing, as
    shown in picture II!

 3. Check continuously variable real time damping wiring harness plug
    for corrosion (Picture I)

    - Continuously variable real time damping wiring harness plug (1)
    - Wiring harness plug CDC valve (2)
    - Wiring harness plug CDC sensor (3)
    - Wiring harness plug ABS sensor (4)

    Note:
    Replace corroded component on both sides.

Spare-Parts:                            Part-No.:      Catalogue-No.:

Astra-J:
Harness, Assy., Suspension Levelling    13356764       12 77 529

Insignia:
Harness, Assy., Suspension Levelling    13356790       12 77 530

Labour Times:                           TC:            Hours:

U3 271 80      CDC Wiring Harness       90             SA
               Replacement

The costs for this repair will be covered during warranty and policy.
For policy please refer to the Policy Guideline (WebPG/Kuugel).
The regular Warranty Procedure will apply.