Checks
|
Causes
|
Differential Assembly (232)
|
• |
Inspect for worn or damaged Side Gear Thrust
Washer) or Pinion Gear Thrust Washer |
• |
Inspect for loose or worn Side Gear Axle
Splines |
• |
Inspect for damaged or worn Side Gear |
• |
Inspect for worn or damaged Final Drive Inner and
Outer Washers (584) |
• |
Inspect for loose, damaged or worn Front
Differential Carrier Thrust Bearings, (228, 231, 233) |
• |
Inspect for broken, worn or disengaged Final Drive
Pinion Pin Retainer (581) |
• |
Inspect for damaged or worn Pinion Gears |
|
Drive Link Assembly (225)
|
• |
Inspect for worn, loose or damaged links |
• |
Inspect for broken, worn or loose Drive Link Lube
Scoop (60) |
|
Drive Sprocket Assembly (224)
|
• |
Inspect for improper Drive Sprocket (224) tooth
surface finish |
• |
Inspect for broken or damaged Drive Sprocket (224)
teeth |
• |
Inspect for worn or damaged Drive Sprocket Thrust
Bearings (223, 556) |
• |
Inspect for worn or damaged Output Carrier
Transfer Drive Gear Hub Assembly splines (222) |
• |
Inspect for loose, worn or damaged Output Carrier
Transfer Drive Gear Hub Assembly bushing |
|
Driven Sprocket Assembly (229)
|
• |
Inspect for worn, binding or damaged Driven
Sprocket Bearing Assembly (228) |
• |
Inspect for worn or damaged Driven Sprocket Ball
Bearing Assembly |
• |
Inspect for improper Driven Sprocket (229) tooth
surface finish |
• |
Inspect for broken or damaged Driven Sprocket
(229) teeth |
|
Input Carrier Assembly (570)
|
• |
Inspect for pitted/spalled Pinion Gear teeth |
• |
Inspect for worn or damaged Pinion Gear Thrust
Washers and Bushings |
• |
Inspect for worn or damaged Pinion Gears, Pins or
Needle Bearings |
• |
Inspect for loose or broken Hub and Ring Gear |
• |
Inspect for loose or broken Output Internal Gear
Retainer |
• |
Inspect for loose or worn Sun Gear Thrust Bearings
(569, 572) |
|
Output Carrier Assembly (574)
|
• |
Inspect for worn or damaged Pinion Gear Thrust
Washers and Bushings |
• |
Inspect for worn or damaged Pinion Gears, Pins or
Needle Bearings |
• |
Inspect for loose Hub and Ring Gear |
|
Output Sun Gear Assembly (555)
|
• |
Inspect for worn or damaged Output Sun Gear Thrust
Bearing (556) |
• |
Inspect for loose, worn or damaged Output Sun Gear
bushing |
• |
Inspect for worn or damaged Output Sun Gear
teeth |
|
Reaction Carrier Assembly (567)
|
• |
Inspect for worn or damaged Pinion Gear Thrust
Washers and Bushings |
• |
Inspect for worn or damaged Pinion Gears, Pins or
Needle Bearings |
• |
Inspect for loose hub and Ring Gear |
• |
Inspect for worn or damaged Reaction Carrier
Thrust Bearings (565) |
|
Reaction Sun Gear Assembly (566)
|
Inspect for loose, worn or damaged Reaction Sun Gear Assembly
bushing
|
Fluid Pump Assembly (201)
|
|
1. |
Inspect for proper fluid level |
|
2. |
Inspect for leaking Pump Fluid Outlet Seal
Assembly (24) or Filter Seal |
|
3-5-Reverse Clutch Assembly
|
• |
Inspect for inadequate Clutch Plate Clearance |
• |
Inspect for stripped or sheared Clutch Plate
Splines (508-510) |
• |
Inspect for loose or worn Backing Plate Retainer
(511) |
• |
Inspect for loose Speed Sensor Reluctor Wheel
(501) or Retainer (500) |
|
4-5-6 Clutch Assembly
|
• |
Inspect for inadequate Clutch Plate Clearance |
• |
Inspect for stripped or sheared Clutch Plate
Splines (425-428) |
• |
Inspect for loose or worn Clutch Dam Retainer
(524) |
• |
Inspect for loose or worn 3-5-Reverse/4-5-6 Clutch
Housing Bushing |
|
1-2-3-4 Clutch Assembly
|
• |
Inspect for inadequate Clutch Plate Clearance |
• |
Inspect for stripped or sheared Clutch Plate
Splines (557-559) |
• |
Inspect for loose or worn Clutch Spring Retainer
(561) |
|
Low and Reverse Clutch Assembly (OWC) (543)
|
• |
Inspect for stripped or sheared Low and Reverse
Clutch Assembly (543) splines |
• |
Inspect for non-rotating Low and Reverse Clutch
Assembly (543) |
|
Low and Reverse Clutch
|
• |
Inspect for inadequate Clutch Plate Clearance |
• |
Inspect for stripped or sheared Clutch Plate
Splines (545-547) |
• |
Inspect for loose or worn Clutch Spring Retainer
(548) |
|
2-6 Clutch Assembly
|
• |
Inspect for inadequate Clutch Plate Clearance |
• |
Inspect for stripped or sheared Clutch Plate
Splines (540-542) |
• |
Inspect for loose or worn Clutch Spring Retainer
(537) |
|
Case Assembly (50)
|
• |
Inspect for loose or broken Transmission Mount
Bolts |
• |
Inspect for loose Torque Converter and
Differential Housing Bolts (26) |
• |
Inspect for loose, worn or damaged differential
bushing |
• |
Inspect for loose or broken Input Shaft Support
Bolts (57) |
• |
Inspect for loose or broken Front Differential
Carrier Baffle Bolts (61) |
• |
Inspect for stripped or sheared splines |
• |
Inspect for loose, worn or damaged bushing |
|
Torque Converter Housing Assembly (208)
|
• |
Inspect for loose or broken Front Differential
Ring Gear Retainer (206) |
• |
Inspect for loose, worn or damaged differential
bushing |
• |
Inspect for loose or broken Pinion Gear Shaft
Retainer Pin |
• |
Inspect for loose or broken Front Differential
Carrier Baffle Bolts (204) |
• |
Inspect for loose or broken Fluid Pump Bolts
(200) |
• |
Inspect for loose Torque Converter and
Differential Housing Bolts (26) |
• |
Inspect for loose, worn or damaged bushing |
|
Control Valve Body Cover Assembly (2)
|
Inspect for loose, missing or broken Valve Body Cover Bolts
(1)
|
Torque Converter (28)
|
• |
Inspect for improper alignment of Torque Converter
to the Crankshaft |
• |
Inspect for ballooning of the Torque
Converter |
|
Differential Carrier Assembly (232)
|
• |
Inspect for worn or damaged Differential Carrier
(582) |
• |
Inspect for worn or damaged Pinion Pins (583) |
• |
Inspect for broken, worn or damaged Differential
Sun Gear Bearing (231) or Driven Sprocket Bearing (228) |
• |
Inspect for worn or damaged Differential Side Gear
teeth, Final Drive Pinion Gear (586) teeth or Final Drive Sun Gear
(230) teeth |
• |
Inspect for worn or damaged Differential Side Gear
Thrust Washers or Final Drive Inner and Outer Washers (584) |
• |
Inspect for worn or damaged Final Drive Rollers
(585) |
• |
Inspect for broken or damaged Differential Pinion
Gear Shaft Retainer |
|