vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Input Shaft and Main Shaft Installation > < Front Differential Assembly Installation

Main Shaft Assemble

Table 1: 4th Gear Bearing Installation
Table 2: 4th Gear and 4th Gear Synchronizer Installation
Table 3: 3rd and 4th Gear Synchronizer Hub Installation
Table 4: 3rd and 4th Gear Thrust Washer Installation
Table 5: 3rd and 4th Gear Synchronizer Hub Retaining Ring Installation
Table 6: 3rd Gear Installation
Table 7: 2nd Gear Bearing Installation
Table 8: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Installation
Table 9: 1st and 2nd Gear Synchronizer Hub Retaining Ring Installation
Table 10: 1st Gear Blocking Rings Installation
Table 11: 1st Gear Installation

4th Gear Bearing Installation



2192613



4th Gear Bearing Installation


Callout


Component Name


1


4th Gear Bearing

 

4th Gear and 4th Gear Synchronizer Installation



2192614



4th Gear and 4th Gear Synchronizer Installation


Callout


Component Name


1


4th Gear


2


4th Gear Synchronizer

 

3rd and 4th Gear Synchronizer Hub Installation



2192615



3rd and 4th Gear Synchronizer Hub Installation


Callout


Component Name


Preliminary Procedure

A hydraulic press is required to complete procedure. Prepare hydraulic press for procedure.


1


3rd and 4th Gear Synchronizer Hub

Special Tools

•  DT-307-B   Remover Plate
•  DT-736   Clutch Arbor
•  CH-500-A   Remover/Installer

 

3rd and 4th Gear Thrust Washer Installation



2192621



3rd and 4th Gear Thrust Washer Installation


Callout


Component Name


1


3rd and 4th Synchronizer Sleeve


2


3rd and 4th Synchronizer Insert


3


3rd and 4th Gear Trust Washer

 

3rd and 4th Gear Synchronizer Hub Retaining Ring Installation



2192610



3rd and 4th Gear Synchronizer Hub Retaining Ring Installation


Callout


Component Name


1


3rd and 4th Gear Synchronizer Hub Retaining

Special Tools

GE-8059   Snap Ring Pliers

 

3rd Gear Installation



2192628



3rd Gear Installation


Callout


Component Name


1


3rd Gear Bearing


2


3rd Gear Synchronizer


3


3rd Gear

 

2nd Gear Bearing Installation



2192629



2nd Gear Bearing Installation


Callout


Component Name


1


2nd Gear Bearing


2


2nd and 3rd Gear Thrust Washer


3


2nd and 3rd Gear Synchronizer Hub Retaining Ring

 

1st and 2nd Gear Synchronizer Hub and 2nd Gear Installation



2192632



1st and 2nd Gear Synchronizer Hub and 2nd Gear Installation


Callout


Component Name


Preliminary Procedure

A hydraulic press is required to complete procedure. Prepare hydraulic press for procedure.


1


2nd Gear


2


2nd Gear Synchronizer


3


1st and 2nd Gear Synchronizer Hub

Special Tools

•  CH-500-A   Installer
•  DT-514   Installer

 

1st and 2nd Gear Synchronizer Hub Retaining Ring Installation



2192637



1st and 2nd Gear Synchronizer Hub Retaining Ring Installation


Callout


Component Name


1


1st and 2nd Gear Synchronizer Hub Retaining Ring

Special Tools

GE-8059   Snap Ring Pliers


2


1st and 2nd Gear Synchronizer Sleeve

 

1st Gear Blocking Rings Installation



2192638



1st Gear Blocking Rings Installation


Callout


Component Name


1


1st Gear Outer Blocking Ring


2


1st Gear Intermediate Blocking Ring


3


1st Gear Inner Blocking Ring


4


1st Gear Bearing

 

1st Gear Installation



2192639



1st Gear Installation


Callout


Component Name


Preliminary Procedure

A hydraulic press is required to complete procedure. Prepare hydraulic press for procedure.


1


1st Gear


2


1st Gear Thrust Washer

Special Tools

•  DT-307-B   Remover Plate
•  DT-736   Clutch Arbor

 

Input Shaft and Main Shaft Installation > < Front Differential Assembly Installation