vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Input Shaft and Main Shaft Removal > < 5th Gear Synchroniser Removal

Shift Shaft and Fork Assemblies Removal

Table 1: Shift Shaft Interlock Pin Connector Removal
Table 2: Reverse Shift Fork Removal
Table 3: 3rd and 4th Shift Fork and 5th Shift Block Removal
Table 4: 1st and 2nd Shift Fork Removal

Shift Shaft Interlock Pin Connector Removal



2192441



Shift Shaft Interlock Pin Connector Removal


Callout


Component Name


1


Shift Shaft Interlock Pin Connector Bolt (Qty: 2)


2


Shift Shaft Interlock Pin Connector

Procedure

1. Shift to 5th gear (arrow).
2. Shift to 2nd gear (arrow).
3. Remove the shift shaft interlock pin connector during shift to 3rd gear (arrow).

Tip
Watch out for the shift shaft interlock pin.

 

Reverse Shift Fork Removal



2192488



Reverse Shift Fork Removal


Callout


Component Name


1


Reverse Shift Fork Pin

Procedure

Use a suitable peace of wood in order to release the shift shaft guides.

Special Tools

DT-308   Remover / Installer

For equivalent regional tools, refer to Special Tools .


2


Reverse Shift Shaft

Tip
Keep position in mind.


3


Reverse Shift Fork

Tip
Keep position in mind.


4


Shift Shaft Interlock Pin

 

3rd and 4th Shift Fork and 5th Shift Block Removal



2192440



3rd and 4th Shift Fork and 5th Shift Block Removal


Callout


Component Name


1


3rd and 4th Shift Fork Pin

Procedure

Use a suitable peace of wood in order to release the shift shaft guides.

Special Tools

DT-308   Remover / Installer


2


3rd and 4th Shift Fork

Tip
Keep position in mind.


3


3rd and 4th Shift Shaft

Tip
Keep position in mind.


4


5th Shift Block

Tip
Keep position in mind.

 

1st and 2nd Shift Fork Removal



2192439



1st and 2nd Shift Fork Removal


Callout


Component Name


1


1st and 2nd Shift Fork Pin

Procedure

Use a suitable peace of wood in order to release the shift shaft guides.

Special Tools

DT-308   Remover / Installer


2


1st and 2nd Shift Shaft

Tip
Keep position in mind.


3


1st and 2nd Shift Fork

Tip
Keep position in mind.

 

Input Shaft and Main Shaft Removal > < 5th Gear Synchroniser Removal