Astra J
Shift Shaft and Fork Assemblies InstallationTable 1: 1st and 2nd Shift Fork InstallationTable 2: 3rd and 4th Shift Fork and 5th Shift Block Installation Table 3: Reverse Shift Fork Installation Table 4: Shift Shaft Interlock Pin Connector Installation 1st and 2nd Shift Fork Installation
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1st and 2nd Shift Fork Installation
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Callout |
Component Name |
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1 |
1st and 2nd Shift Fork |
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2 |
1st and 2nd Shift Shaft |
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3 |
1st and 2nd Shift Fork Pin Procedure
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| 1. | Use a suitable peace of wood in order to release the shift shaft guides. |
| 2. | Install a NEW shift fork pin and allow to project approximately 2 mm (0.079 in). |
Special Tools
DT-308 Remover / InstallerFor equivalent regional tools, refer to Special Tools .
3rd and 4th Shift Fork and 5th Shift Block Installation
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3rd and 4th Shift Fork and 5th Shift Block Installation
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Callout |
Component Name |
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1 |
5th Shift Block |
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2 |
3rd and 4th Shift Shaft |
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3 |
3rd and 4th Shift Fork |
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4 |
3rd and 4th Shift Fork Pin Procedure
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| 1. | Use a suitable peace of wood in order to release the shift shaft guides. |
| 2. | Install a NEW shift fork pin and allow to project approximately 2 mm (0.079 in). |
Special Tools
DT-308 Remover / InstallerFor equivalent regional tools, refer to Special Tools .
Reverse Shift Fork Installation
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Shift Shaft Interlock Pin Connector Installation
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Shift Shaft Interlock Pin Connector Installation
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Callout |
Component Name |
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1 |
Shift Shaft Interlock Pin Connector Procedure
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| 1. | Shift to 5th gear (arrow). |
| 2. | Shift to 2nd gear (arrow). |
| 3. | Install the shift shaft interlock pin connector during shift to 3rd gear (arrow). |
Tip
Watch out for the shift shaft interlock pin.
2
Shift Shaft Interlock Pin Connector Bolt (Qty: 2)
Caution: Refer to Fastener Caution .
Tighten
7 N·m(62 lb in)
