vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Adhesive Foiles > < Outer Body Stone Protector - Door Sill / B-pillar / Rear Quarter Panel, Front, Repair - Model 71

Corrosion development - painting may fall off.

 

Models:

Combo 93.5-2000

 

Engines:

All

 

Option:

 

 

Group:

B - Paint

 

Troublecode:

Non

 

Complaint:

Corrosion

Corrosion development - paint may fall off.

 

Cause:

Intrusion of humidity caused by insufficient impact resistance of the painting

 

Production Solution:

 

 

Remedy:

 

Special Part:

No

 

In case of complaint the roof box has to be replaced.

 

Working Procedures:

 

1.    Replaced roof box incl. sealing

       -      see working procedure "R&R roof box", unit "A" in the respective Service Instruction.

 

2.    Before painting the roof box apply anti-chip coating using the crosswise-method (layer thickness ca. 150 µm).

 

3.    Paint roof container in vehicle colour.

 

Advice:

Paint roof box, deviate the publicized procedure applying anti-chip coating, in removed condition.

 

Spare parts:                                                                            Part No.:                        Catalogue No.:

Roof container primed                                                           90480711                      1 88 287

Anti-chip coating 500ml                                                        09121538                      15 00 367

Sealing                                                                                   90481490                      1 88 532

 

Labour times:                                                                                                              TC:                       Hours:

T 8132 90                               Replace roof box                                                          90                         1.3hrs

T 8132 91                               Painting roof box removed

                                               +: applying anti-chip coating Single-layer paint                                       3.0hrs

                                               Metallic paint                                                                                            3.3hrs

 

The regular warranty procedure should be used for claiming set-up time.

 

Adhesive Foiles > < Outer Body Stone Protector - Door Sill / B-pillar / Rear Quarter Panel, Front, Repair - Model 71