vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Lock Cylinder for Steering and Ignition Lock, Remove and Install (Vehicles with Airbag) > < Airbag Cover, Remove and Install reinstallation

 

Upper Steering Shaft Ball Bearing, Replace (Vehicles with Airbag/without EPS)  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove steering column assembly - see operation "Steering Column Assembly, Remove and Install (Vehicles with Airbag/without EPS)".  

Unbolt signal switch casing from steering shaft (1).  

Object Number: 2389567  Size: DEFAULT

Remove spacer ring (1) from steering shaft (2).  

Object Number: 2389568  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Clamp steering shaft in vice.  

Centre-punch both bolts of steering and ignition lock casing.  

Using Ø 5 mm/0.2 in. drill, spot-drill shear bolts approx. 15 mm/0.6 in. deep.  

Drive screwdriver into bore and unscrew shear bolt.  

Object Number: 2389573  Size: DEFAULT

Centre-punch 4 bolts of upper steering shaft housing.  

Using Ø 5 mm/0.2 in. drill, spot-drill shear bolts approx. 15 mm/0.6 in. deep.  

Drive screwdriver into bore and unscrew shear bolt.  

Object Number: 2389569  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove upper housing with steering shaft ball bearing from steering column (see illus. I).  

Drive upper steering shaft ball bearing from housing with KM-108 (see illus. II).  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Drive upper steering shaft ball bearing into housing with KM-108 (see illus. II).  

Place upper housing with steering shaft ball bearing on steering column and bolt on.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Use new shear bolts. Tighten shear bolts until bolt head shears off.  

Object Number: 2393988  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Push spacer ring (1) onto steering shaft (2).  

Object Number: 2389568  Size: DEFAULT

Bolt signal switch housing to steering shaft (1).  

Remove steering column assembly - see operation "Steering Column Assembly, Remove and Install (Vehicles with Airbag/without EPS)".  

Object Number: 2389567  Size: DEFAULT

 

 


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Lock Cylinder for Steering and Ignition Lock, Remove and Install (Vehicles with Airbag) > < Airbag Cover, Remove and Install reinstallation