vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Rear Quarter Window, Remove and Install - Model 71 > < Swing-out Type Rear Quarter Window, Remove and Install - Model 71

 

Rear Quarter Window, Remove and Install - Model 73  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Detach trim strip all around from rear quarter window (1).  

Notice: 

Rear quarter window trim strip will be destroyed and must be replaced.  

Mask pane frame with commercially available masking tape to prevent damage to the paintwork.  

Object Number: 2415862  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Cut out pane using Cutting Wire MKM-589-A:  

Rear quarter panel rear panelling, C-pillar panelling, rear quarter panel front panelling, upper B-pillar panelling - see operations "Rear Quarter Panel - Rear Panelling, Remove and Install - Model 73, 78, 79", "C-Pillar Panelling, Remove and Install - Model 73", "Rear Quarter Panel - Front Panelling, Remove and Install - Model 73" and "B-Pillar, Upper Panelling, Remove and Install".  

Insert cutting wire (length approx. 400 mm) in area of rear corner (1) from the inside outwards through the adhesive bead. If necessary: make a hole through the adhesive bead beforehand with a small screwdriver (2).  

Cut out rear quarter window pane in a circular motion and remove with Suction Lifter MKM-641. Lay rear quarter window aside on holding device.  

Object Number: 2415863  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Screen removal using Swinging Blade MKM-846-1E or MKM-846-1P.  

Insert Cutting Blade MKM-846-27 at the rear corner (1) from the outside into the adhesive bead and cut out rear quarter window pane in a circular motion.  

Remove rear quarter window using Suction Lifter MKM-641 and lay aside on holding device.  

Object Number: 2415864  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Smooth down adhesive bead on pane frame to a thickness of 1 mm using Scraper MKM-846-70.  

If re-using rear quarter window:  

Smooth down adhesive bead on rear quarter window to a thickness of 1 mm using Scraper MKM-846-70. Attach new rear quarter window trim strip (1).  

If using new rear quarter window:  

Clean area to be cemented, attach new rear quarter window trim strip (1). Apply glass primer "black" (I) and allow to set for 15 minutes.  

Object Number: 2415865  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Apply glass adhesive, use pre-cut applicator nozzle. Install rear quarter window with Suction Lifter MKM-641, only tension rear quarter window slightly with Tensioning Belt MKM-591.  

Object Number: 616201  Size: DEFAULT  Important!   

For lay-over times of recently adhered glass panes in conjunction with glass adhesive and airbag equipment - see "Lay-over Times for Vehicles". Note processing instructions from adhesive manufacturer and on the packaging.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Upper B-pillar panelling, rear quarter panel front panelling, C-pillar panelling, rear quarter panel rear panelling.  

 

 


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Rear Quarter Window, Remove and Install - Model 71 > < Swing-out Type Rear Quarter Window, Remove and Install - Model 71