vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Toothed Belt Tension, Adjust > < Timing, Adjust

 

Toothed Belt Tension, Check  

Object Number: 616201  Size: DEFAULT  Important!   

This operation refers to run-in toothed belts only. For installation of a new toothed belt - see operation "Toothed Belt Tension, Adjust".  

Adjustment is carried out with the engine cold - at room temperature.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove air cleaner housing - see illustration "Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)" or "Air Ducts (C 16 XE)".  

Remove upper part of toothed belt cover - see operation "Toothed Belt Cover - Upper Part, Remove and Install".  

For version without AC: remove ribbed V-belt - see operation "Ribbed V-belt, Remove and Install (Vehicles without Power Steering and AC)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering)".  

For version with AC: detach ribbed V-belt from alternator pulley and set aside (do not remove) - see operation "Ribbed V-belt, Remove and Install (Vehicles with Power Steering and AC)".  

Remove toothed belt cover - lower part - see operation "Toothed Belt Cover - Lower Part, Remove and Install".  

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Screw fastening bolt for toothed belt drive pulley in crankshaft.  

Object Number: 616198  Size: DEFAULT  Adjust   

Turn crankshaft in engine rotation direction to "1st cylinder TDC" (III).  

The marks on the camshaft pulleys must be opposite one another and align with the top edge of the cylinder head (I).  

Turn crankshaft slowly and uniformly.  

Lock camshaft pulleys with KM-852 (II).  

Object Number: 2396120  Size: DEFAULT

 

 

Object Number: 616196  Size: DEFAULT  Inspect   

Check installation position of coolant pump - adjust if necessary. Mark (2) on the coolant pump must align with mark (1) on cylinder block.  

Option 1:  

The toothed belt tension is correctly adjusted when the pointer (4) of the toothed belt tension roller is approx. 4 mm/0.16 in. to the left of the notch (3).  

Option 2:  

The toothed belt tension is correctly adjusted if the pointer (6) for the toothed belt tension roller aligns with the mark "USED" (5).  

If the toothed belt tension is not correctly adjusted - see operation "Toothed Belt Tension, Adjust".  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove fastening bolt out of toothed belt drive gear and remove Locking Tool KM-852.  

Object Number: 2400676  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install toothed belt cover - lower part - see operation "Toothed Belt Cover - Lower Part, Remove and Install".  

Install ribbed V-belt - see operation "Ribbed V-belt, Remove and Install (Vehicles without Power Steering and AC)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering and AC)".  

Install upper part of toothed belt cover - see operation "Toothed Belt Cover - Upper Part, Remove and Install".  

Install air cleaner housing - see illustration "Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)" or "Air Ducts (C 16 XE)".  

 

 


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Toothed Belt Tension, Adjust > < Timing, Adjust