Vauxhall Workshop Service and Repair Manuals

Rear Toothed Belt Cover, Remove and Install  

  Important!   

Before removing toothed belt - set crankshaft to approx. 60 ° (dimension I) before TDC mark.     Remove, Disconnect    Install air cleaner housing - see illustration "Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)" or "Air Ducts (C 16 XE)".   Remove upper part of toothed belt cover - see operation "Toothed Belt Cover - Upper Part, Remove and Install".   For version without AC: remove ribbed V-belt - see operation "Ribbed V-belt, Remove and Install (Vehicles without Power Steering and AC)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering)".   For version with AC: detach ribbed V-belt from alternator pulley and set aside (do not remove) - see operation "Ribbed V-belt, Remove and Install (Vehicles with Power Steering and AC)".   Remove toothed belt cover - lower part - see operation "Toothed Belt Cover - Lower Part, Remove and Install".

  Remove, Disconnect   

Remove toothed belt - see operation "Toothed Belt, Remove and Install".  

Remove toothed belt tension roller - see operation "Toothed Belt Tension Roller, Remove and Install".  

Remove toothed belt guide roller - see operation "Toothed Belt Guide Roller, Remove and Install".  

Remove upper part of intake manifold - see operation "Intake Manifold - Upper Part, Remove and Install (C 16 XE)" or "Intake Manifold - Upper Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)".   Remove cylinder head cover - see operation "Cylinder Head Cover, Remove and Install".   Remove camshaft sprockets - see operation "Camshaft Sprockets, Remove and Install".   Detach toothed belt drive pulley (3) from crankshaft.   Remove fastening bolts (1) and (2) and remove rear toothed belt cover upwards.

  Install, Connect   

Attach rear toothed belt cover to oil pump and cylinder head - tightening torque 6 Nm / 4 lbf. ft.  

Slide toothed belt drive gear onto crankshaft.  

Install camshaft sprockets - see operation "Camshaft Sprockets, Remove and Install".  

Install cylinder head cover - see operation "Cylinder Head Cover, Remove and Install."  

Install upper part of intake manifold - see operation "Intake Manifold - Upper Part, Remove and Install (C 16 XE)" or "Intake Manifold - Upper Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)".  

Install toothed belt guide rollers - see operation "Toothed Belt Guide Rollers, Remove and Install".  

Install toothed belt tension roller - see operation "Toothed Belt Tension Roller, Remove and Install".  

Install toothed belt - see operation "Toothed Belt, Remove and Install".  

Install toothed belt cover - lower part - see operation "Toothed Belt Cover - Lower Part, Remove and Install".  

Install ribbed V-belt - see operation "Ribbed V-belt, Remove and Install (Vehicles without Power Steering and AC)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering and AC)".  

  Install, Connect   

Install upper part of toothed belt cover - see operation "Toothed Belt Cover - Upper Part, Remove and Install".  

Install air cleaner housing - see illustration "Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)" or "Air Ducts (C 16 XE)".