vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Toothed Belt, Remove and Install > < Toothed Belt Cover - Upper Part, Remove and Install

 

Toothed Belt Cover - Lower Part, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove air cleaner housing - see illustration "Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)" or "Air Ducts (C 16 XE)".  

Remove upper part of toothed belt cover - see operation "Toothed Belt Cover - Upper Part, Remove and Install".  

For version without AC: remove ribbed V-belt - see operation "Ribbed V-belt, Remove and Install (Vehicles without Power Steering and AC)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering)".  

For version with AC: detach ribbed V-belt from alternator pulley and set aside (do not remove) - see operation "Ribbed V-belt, Remove and Install (Vehicles with Power Steering and AC)".  

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove right front wheel.  

If present: remove lower, right wheel arch cover.  

For version with sheet metal oil pan: remove flywheel cover plate and lock flywheel with KM-517-B.  

For version with aluminium oil pan: Lever closure plug (arrow) out of opening with screwdriver. Insert KM-911 (1) in opening of oil pan and lock flywheel or drive disc.  

Detach increment disc (2) from crankshaft.  

Remove fastening bolt (3) and unclip lower part of toothed belt cover from rear toothed belt cover.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Clip lower part of toothed belt cover to rear toothed belt cover and fasten - tightening torque 4 Nm / 2.95 Lbf. ft.  

Attach increment disc with new bolt to crankshaft - tightening torque 95 Nm / 70 lbf. ft. + 30 ° + 15 ° .  

Object Number: 2396122  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

For version with aluminium oil pan: remove Locking Tool KM-911 and insert new closure plug in aperture.  

For version with sheet metal oil pan: remove Locking Tool KM-517-B and install flywheel cover plate.  

Object Number: 616197  Size: DEFAULT  Measure   

Measure crankshaft pulse pickup distance with feeler gauge. Nominal value: 1.0 ± 0.7 mm.  

If gap incorrect - replace crankshaft pulse pickup bracket.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install ribbed V-belt - see operation "Ribbed V-belt, Remove and Install (Vehicles without Power Steering and AC)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering)" or "Ribbed V-belt, Remove and Install (Vehicles with Power Steering and AC)".  

Install upper part of toothed belt cover - see operation "Toothed Belt Cover - Upper Part, Remove and Install".  

Install air cleaner housing - see illustration "Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)" or "Air Ducts (C 16 XE)".  

 

 


Related Literature Units
-
-
-
-
-
-

Toothed Belt, Remove and Install > < Toothed Belt Cover - Upper Part, Remove and Install