vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Alternator, Check > < Illustration: Survey - Hitachi Alternator

 

Alternator, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Disconnect ground cable from battery.  

Remove air intake pipe.  

Disconnect wiring harness plug (1) from right side member.  

Unbolt vacuum pipe from vacuum pump (2).  

Object Number: 2385604  Size: DEFAULT

Unbolt bracket for front right tension strut from crossmember.  

For vehicles with stabiliser, unbolt both tension strut brackets from crossmember.  

Remove oil feed hose (1) and oil return hose (2) from vacuum pump.  

Object Number: 2385606  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Unscrew bolt from mounting bracket (1) and bolt from clamp lever (2).  

Remove clamp lever and V-belt.  

Object Number: 2393923  Size: DEFAULT

Unscrew left fastening bolt (1) and remove alternator downwards out of engine compartment.  

Object Number: 2385608  Size: DEFAULT

 

 

Alternator, Install  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Insert alternator in mount and bolt to bracket. At the same time, also bolt clamp lever on pulley side. Tension V-belt on 1/2" opening (3) of clamp lever. Tighten all bolts.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Alternator to bracket  

50 Nm / 37 lbf. ft  

Alternator to mounting bracket  

- 25 Nm / 18 lbf. ft  

 

Object Number: 2385607  Size: DEFAULT

Connect oil return hose (2) to vacuum pump.  

Bolt oil feed line (1) to vacuum pump. Use new gaskets.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Oil pressure line to vacuum pump - 25 Nm / 18 lbf. ft.  

Object Number: 2385606  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Recut threaded bores for tension strut bracket in crossmember. Coat new bolts with locking compound. Bolt tension strut bracket to crossmember.  

Object Number: 616200  Size: DEFAULT  Torque - Angle Method   

Tension strut bracket to crossmember - 50 Nm / 37 lbf. ft. + 90 ° + 15 °  

Object Number: 2385605  Size: DEFAULT

Object Number: 616192  Size: DEFAULT  Install, Connect   

Bolt vacuum pipe to vacuum pump. Connect wiring harness plug on right side member.  

Install air intake pipe.  

Connect ground cable to battery.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Vacuum pipe to vacuum pump - 18 Nm / 13 lbf. ft  

Object Number: 2385604  Size: DEFAULT

 

 

Alternator, Check > < Illustration: Survey - Hitachi Alternator