vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Solenoid Cutoff Valve Control Unit, Remove and Install - as of MY '96 1996) > < Injector Nozzle, Check

 

Injector Nozzle, Clean  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove injector nozzle - see operation "Injector Nozzle, Remove and Install".  

Object Number: 616193  Size: DEFAULT  Disassemble   

Tension injector nozzle bracket in vice with protective jaws, unscrew and disassemble. Do not touch shaft of nozzle needle!  

Object Number: 616196  Size: DEFAULT  Inspect   

Object Number: 2380814  Size: DEFAULT

Check nozzle needle and body for damage and wear.  

Object Number: 616195  Size: DEFAULT  Clean   

Use commercially available special service tool to clean injector nozzles.  

Clean nozzle body, nozzle needle and all other parts in clean diesel.  

Object Number: 2380716  Size: DEFAULT

 

 

Object Number: 616201  Size: DEFAULT  Important!   

Do not clean nozzle body and needle with metal objects or emery paper.  

Always clean injector nozzles individually to prevent nozzle needles and bodies getting mixed up.  

Object Number: 616201  Size: DEFAULT  Important!   

Injector nozzles must be free of residue.  

Object Number: 2378746  Size: DEFAULT

Object Number: 616196  Size: DEFAULT  Inspect   

Cleaned nozzle needle must move freely in nozzle body and slide in nozzle body under its own weight.  

Object Number: 2373879  Size: DEFAULT

 

 

Object Number: 616194  Size: DEFAULT  Assemble   

Assemble injector nozzle with injector nozzle holder.  

Object Number: 2378745  Size: DEFAULT

Object Number: 616192  Size: DEFAULT  Install, Connect   

Tension injector nozzle bracket in vice with protective jaws and tighten injector nozzle. Injector nozzle to nozzle holder - 45 Nm / 33 lbf. ft.  

Remove injector nozzle - see operation "Injector Nozzle, Remove and Install".  

Object Number: 2380814  Size: DEFAULT

 

 


Related Literature Units
-

Solenoid Cutoff Valve Control Unit, Remove and Install - as of MY '96 1996) > < Injector Nozzle, Check