vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Oxygen Sensor, Remove and Install (all except 12 NZ) > < Vacuum Connection Flange, Remove and Install

 

Injector, Remove and Install  

Object Number: 616201  Size: DEFAULT  Important!   

Fuel system is pressurised. Depressurise - for this, remove fuel pump relay (arrow) - installation position behind lower right A pillar panelling. Start engine for at least 5 seconds - fuel pressure reduction. Fuel escapes - observe safety precautions!  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove air cleaner cover and air intake hose. Disconnect wiring harness plug from injector.  

Object Number: 2385541  Size: DEFAULT

Unbolt bracket for injector. Remove injector carefully from throttle valve injection housing.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Insert injector with new seal rings in throttle valve injection housing. Open part of plug must point towards retaining screw. Install bracket with fastening bolt - 3 Nm / 2 lbf. ft. 1) 
.  

Object Number: 2376074  Size: DEFAULT

1)  Bolts must be recut before re-use and inserted after being coated with bolt locking compound (red). Installation time max. 10 min.  

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Connect wiring harness plug to injection valve. Fit air cleaner cover and air intake hose. Install fuel pump relay and fit A-pillar panelling.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Air cleaner cover to throttle valve injection housing - 4 Nm / 3 lbf. ft.  

Object Number: 2376073  Size: DEFAULT

 

Oxygen Sensor, Remove and Install (all except 12 NZ) > < Vacuum Connection Flange, Remove and Install