vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Hydraulic Valve Lifters, Remove and Install > < Engine, Repair Using Short-block

 

Camshaft and Cam Followers, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Disconnect ground cable from battery. Remove air filter housing complete with air duct pipe and air intake hose. On C 14 SE, additionally disconnect wiring harness plug from intake air temperature sensor.  

Release V-belt or ribbed V-belt tension and remove - see corresponding operation.  

Remove flywheel cover.  

Lock flywheel with KM-517-B.  

Vehicles with aluminium oil pan, use KM-911 (before installing KM-911, remove plug; reinsert plug after removing tool).  

Remove V-belt pulley or increment disc from crankshaft.  

Remove upper and lower toothed belt cover (see illus. I).  

Turn crankshaft by hand and bring all pistons into centre position - 90 ° CA BTDC (see illus. II).  

Object Number: 2394054  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Move toothed belt tension roller (1) upwards against spring force, until bore holes in moveable part of tension roller (3) and in the tension roller base plate (2) align. Fix toothed belt tension roller in position with suitable drift (arrow). Remove released toothed belt.  

Unbolt camshaft pulley -for this, counterhold camshaft at special lug between 1st and 2nd cylinders. Remove ignition distributor - see operation "Ignition Distributor, Remove and Install".  

For X 12 SZ, X 14 SZ and C 14 SE engines, remove DIS ignition module and underlying support plate - see corresponding operation.  

Object Number: 2385455  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove camshaft. Screw commercially available valve lifter depressor onto camshaft housing and press down all cam followers uniformly.  

Object Number: 616201  Size: DEFAULT  Important!   

To avoid damage to thread in camshaft housing, use bolts of an adequate length.  

Object Number: 2385461  Size: DEFAULT

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Unbolt thrust plate for camshaft from distributor side and remove camshaft from camshaft housing on this side.  

Vehicles with ABS: remove hydraulic modulator - see corresponding operation in group H.  

Object Number: 2385462  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Release valve lifter depressor uniformly and remove from camshaft housing cover. Remove cam followers and thrust pieces from camshaft housing.  

Object Number: 616201  Size: DEFAULT  Important!   

If the same parts are to be reinstalled, lay them aside so that their installation positions do not get mixed up. If the camshaft is being replaced, install new cam followers and thrust pieces.  
 

Object Number: 616196  Size: DEFAULT  Inspect   

Object Number: 2385463  Size: DEFAULT

Check all removed parts for damage and wear - replace if necessary.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Coat rocker arm and thrust pieces with MoS 2 lubricating paste (grey) and insert into camshaft housing. Position valve depressor and tension all rocker arms uniformly.  

Object Number: 2385461  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Slide camshaft with thrust plate into camshaft housing and bolt on thrust plate - tightening torque 8 Nm / 6 lbf. ft.  

For vehicles with ABS: Install hydraulic modulator - see corresponding operation in group "H".  

Object Number: 2385462  Size: DEFAULT

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Release valve lifter depressor uniformly and unbolt from camshaft housing.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install new camshaft seal ring - see operation "Seal Ring in Front Camshaft Housing, Replace". Attach camshaft pulley to camshaft - 45 Nm / 33 lbf. ft.  

Object Number: 2385460  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install ignition distributor, or DIS ignition module and support plate with new seal rings - see corresponding operation.  

Object Number: 616198  Size: DEFAULT  Adjust   

Adjust timing and install toothed belt - see operation "Timing, Check and Adjust".  

Object Number: 2385458  Size: DEFAULT

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install upper and lower toothed belt cover and V-belt pulley or increment disc. Counterhold flywheel with KM-517-B. Vehicles with aluminium oil pan, use KM-911.  

Object Number: 616200  Size: DEFAULT  Torque - Angle Method   

Upper and lower toothed belt cover to rear toothed belt cover  

- 4 Nm / 3 lbf. ft.  

Crankshaft pulley/increment disc with toothed belt drive pulley to crankshaft (M 12)  

- 95 Nm / 70 lbf. ft. +30 ° + 15 ° 1)  

  

1)  Use new bolts.  

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install camshaft housing cover with new gasket and flywheel cover plate.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Camshaft housing cover to camshaft housing  

- 8 Nm / 6 lbf. ft.  

Flywheel cover plate to transmission  

- 7 Nm / 5 lbf. ft.  

 

Object Number: 2385472  Size: DEFAULT

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install V-belt or ribbed V-belt - see corresponding operation.  

Object Number: 616196  Size: DEFAULT  Inspect   

For 12 NZ, C 12 NZ, C 14 NZ engines, check ignition adjustment, carry out ignition basic adjustment if necessary - see corresponding operation.  

Object Number: 2385473  Size: DEFAULT

 

 


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Hydraulic Valve Lifters, Remove and Install > < Engine, Repair Using Short-block