vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Fuel Filler Pipe with Anti-leak Mechanism, Remove and Install (Combo, Estate) > < Fuel Tank with Fastening and Fuel Filler Pipe

 

Fuel Filler Pipe with Anti-leak Device, Remove and Install  

Empty fuel tank - see operation "Fuel Tank, Remove and Install." Observe safety precautions.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove fuel filler pipe rubber sleeve. Unscrew upper screw (arrow) from fuel filler pipe.  

Object Number: 2385108  Size: DEFAULT

Release hose clamp from vent hoses (1, 2) and remove hoses.  

Object Number: 2383547  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Connection hoses from fuel filler pipe to fuel tank; release hose clamps and detach. Unscrew fastening bolt for fuel filler pipe (see illus. II). Unscrew brake proportioning valve from bracket and unclip brake lines (see illus. II). Detach brake hose from right rear axle, remove retainer with pliers (see illus. III) Support rear axle. Detach rear right shock absorber from rear axle (see illus. IV). and press upwards. Remove fuel filler pipe.  

Object Number: 2393974  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install fuel filler pipe and bolt to vehicle underbody (arrows). Attach connecting hoses and tighten with new clamps.  

Insert and tighten upper fastening bolt. Install rubber sleeve for fuel filler pipe. Screw on vent hoses.  

Object Number: 616201  Size: DEFAULT  Important!   

Object Number: 2383546  Size: DEFAULT

Connection 1 - line to fuel tank  

Connection 2 - line to activated carbon canister  

Object Number: 2383547  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Bolt on rear right shock absorber. Install and secure rear right brake hose in bracket.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Shock absorber to rear axle - 65 Nm / 48 lbf. ft.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Object Number: 2380115  Size: DEFAULT

Bolt on brake proportioning valve and clip brake lines into brackets.  

Object Number: 616201  Size: DEFAULT  Important!   

Adjust brake proportioning valve - see operation "Brake Proportioning Valve, Check and Adjust" in group "H".  

Object Number: 2385103  Size: DEFAULT

 

 


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Fuel Filler Pipe with Anti-leak Mechanism, Remove and Install (Combo, Estate) > < Fuel Tank with Fastening and Fuel Filler Pipe