vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Diagnostic Information and Procedures > < Fuel Tank Sensor, Replace 78, 79)

 

Fuel Tank Sensor, Replace (Combo)  

Object Number: 616201  Size: DEFAULT  Important!   

Note fuel tank filling, if necessary siphon off fuel. Remove fuel tank - see operation "Fuel Tank, Remove and Install (Combo)".  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Disconnect wiring harness plug from fuel pump.  

Object Number: 2385124  Size: DEFAULT

Release feed and return lines with KM-796 and remove from fuel pump. Close off fuel lines with KM-807.  

Object Number: 616201  Size: DEFAULT  Important!   

Remaining fuel may escape, place collecting basin underneath. Observe safety regulations!  

Object Number: 2385125  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Release fuel pump from housing with KM-797.  

Object Number: 2385119  Size: DEFAULT

Disconnect wiring harness plug and pull fuel tank sensor by strap out of fixing on fuel pump housing.  

Object Number: 2385115  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Guide fuel tank sensor into guide on fuel pump housing (arrow) and engage.  

Connect wiring harness plug.  

Object Number: 2385116  Size: DEFAULT

Lock fuel tank with KM-797.  

Object Number: 616201  Size: DEFAULT  Important!   

Check function.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install fuel tank - see operation "Fuel Tank, Remove and Install (Combo)".  

Object Number: 2385119  Size: DEFAULT

 

 

Object Number: 616194  Size: DEFAULT  Assemble   

Install fuel pump in housing.  

Object Number: 616201  Size: DEFAULT  Important!   

Fuel pump locking tabs must sit evenly in housing (2).  

Object Number: 616194  Size: DEFAULT  Assemble   

Object Number: 2385114  Size: DEFAULT

Attach fuel screen to fuel pump. Connect and tighten return hose to electric fuel pump closure cover (arrow).  

Connect wiring harness plug to fuel pump. Illustration shows the fuel pump housing removed for clearer representation.  

Object Number: 2385117  Size: DEFAULT

 

 

Object Number: 616201  Size: DEFAULT  Important!   

Install rubber seal ring in cover. Lightly oil rubber seal ring.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Object Number: 2385126  Size: DEFAULT

Lock fuel tank with KM-797.  

Connect wiring harness plug for fuel pump, feed and return direction.  

Install fuel tank - see operation "Fuel Tank, Remove and Install (Combo)".  

Object Number: 2385119  Size: DEFAULT

 

 


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Diagnostic Information and Procedures > < Fuel Tank Sensor, Replace 78, 79)