Subject:
Time allowances
Vehicles:
Corsa-B, Tigra, Calibra, Vectra-B
Condition:
The time allowances and parts of the operation texts for the
attached listed operations have been changed and are valid as of 1st October
1998.
The time allowances for the main and additional operations
remain valid if not specially marked with C and can be found in current
publications.
Carline
|
Op. no.
|
Description
|
[hrs]
|
Code
|
|
|
|
|
|
|
|
Corsa-B /
|
C 4611 00
|
Instrument Panel, Replace Completely
|
3.7
|
75
|
C
|
Tigra
|
|
TC: 04, 10, 11, 27, 40, 48
|
|
|
|
|
|
+: R + R instrument housing, R + R steering wheel and
check straight ahead position
For Model 75: R +R driver's airbag
|
|
|
|
|
|
|
|
|
|
|
|
Add:
|
|
|
|
|
012
|
Additional work for vehicles with driver's airbag (not for
Model 75)
|
.5
|
|
C
|
|
|
|
|
|
|
|
D 3011 00
|
AC Compressor, Replace
|
2.2
|
X14XE, X16XE
|
C
|
|
|
TC: 04, 15, 27, 42, 86, 87
|
.8
|
X10XE
|
C
|
|
|
-: Drain and top up refrigerant, evacuate air
conditioning, check for leaks, carry out performance test
|
|
|
|
|
|
|
|
|
|
|
J 3100 00
|
Cylinder Head Gasket, Replace - Petrol Engine
|
4.8
|
C14SEL, X14XE,
|
|
|
|
TC: 14, 42
|
|
C16SEL, X16XE
|
|
|
|
+: Check cylinder head for plane surface
|
|
|
|
|
|
-: Adjust ignition timing, re-tighten cylinder head bolts
with engine at operating temperature (not required), change engine oil
|
|
|
|
|
|
|
|
|
|
|
|
Add:
|
|
|
|
|
002
|
Additional work for vehicles with air conditioning
|
1.0
|
C14SEL, X14XE,
C16SEL, C16XE, X16XE
|
C
|
|
|
|
|
|
|
|
J 3120 00
|
Cylinder Head, Remove and Install - Petrol Engine
|
4.8
|
C14SEL, X14XE,
|
|
|
|
TC: 3, 4, 6, 11, 12, 13, 15, 30, 31, 60, 62, 78
|
|
C16SEL, X16XE
|
|
|
|
+: Check cylinder head for plane surface
|
|
|
|
|
|
-: Adjust ignition timing, re-tighten cylinder head bolts
with engine at operating temperature (not required), change engine oil
|
|
|
|
|
|
|
|
|
|
|
|
Add:
|
|
|
|
|
002
|
Additional work for vehicles with air conditioning
|
1.0
|
C14SEL, X14XE,
C16SEL, C16XE, X16XE
|
C
|
|
|
|
|
|
|
|
L 0063 00
|
Fuel Tank Sensor and/or Seal Ring, Replace
|
1.0
|
71, 71-P
|
C
|
|
|
TC: 15, 42, 86, 87
|
.6
|
73, 75
|
C
|
|
|
+: For Model 71, 71-P: R + R fuel tank; for Model 78, 79:
R + R sill panelling
|
1.1
|
78,79
|
C
|
|
|
-: Drain and charge fuel tank
|
|
|
|
|
|
|
|
|
|
|
N 4935 99
|
Rear Wiring Harness, Replace
|
5.6
|
71, 71-P
|
C
|
|
|
TC: 88
|
4.8
|
75
|
C
|
|
|
-: Disconnect wiring harness (not required)
|
5.9
|
78,79
|
C
|
|
|
|
5.7
|
73
|
C
|
|
|
|
|
|
|
|
|
Add:
|
|
|
|
|
008
|
Additional work for replacing tailgate wiring harness
|
.4
|
75
|
C
|
|
013
|
Additional work for replacing rear end door wiring harness
|
.2
|
71, 71-P
|
C
|
|
014
|
Additional work for vehicles with load compartment grille
|
.2
|
71
|
C
|
|
015
|
Additional work for vehicles with ABS
|
.1
|
|
C
|
|
016
|
Additional work for vehicles with central door locking
|
.2
|
|
C
|
|
017
|
Additional work for vehicles with electric sunroof (only
for Model 75)
|
.4
|
75
|
C
|
|
|
|
|
|
|
|
T 0546 00
|
Cylinder Head, Remove and Install and Valve Guides,
Machine
|
7.6
|
X14XE, X16XE
|
C
|
|
|
TC: 92
|
|
|
|
|
|
|
|
|
|
Calibra
|
C 5212 00
|
Height Adjustment for Front Seat, Replace - Right
Side
|
.8
|
|
C
|
|
|
TC: 01, 02, 11, 15, 27, 29, 37
|
|
|
|
|
|
+: Secure seat belt tensioner, R + R front seat
|
|
|
|
|
|
|
|
|
|
|
C 5213 00
|
Height Adjustment for Front Seat, Replace - Left
Side
|
.9
|
|
C
|
|
|
TC: 01, 02, 11, 15, 27, 29, 37
|
|
|
|
|
|
+: Secure seat belt tensioner, R + R front seat
|
|
|
|
|
|
|
|
|
|
|
J 7051 00
|
Alternator, Replace
|
1.6
|
X25XE
|
C
|
|
|
TC: 01, 06, 12, 15, 36, 40, 54, 86, 87
|
|
|
|
|
|
|
|
|
|
|
J 7944 00
|
Inductive Pulse Pick-up, Replace (Crankshaft)
|
1.3
|
X25XE
|
C
|
|
|
TC: 01, 86, 87
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vectra-B
|
J 3100 00
|
Cylinder Head Gasket, Replace - Petrol Engine
|
7.1
|
X25XE
|
C
|
|
|
TC: 14, 42
|
|
|
|
|
|
+: For X 25 XE engine: check both cylinder head gaskets,
cylinder head(s) for plane surface
|
|
|
|
|
|
-: Adjust ignition timing, re-tighten cylinder head bolts
with engine at operating temperature (not required), change engine oil
|
|
|
|
|
|
|
|
|
|
Vectra-B
|
J 3120 00
|
Cylinder Head, Remove and Install - Petrol Engine
|
7.1
|
X25XE
|
C
|
|
|
TC: 3, 4, 6, 11, 12, 13, 15, 30, 31, 60, 62, 78
|
|
|
|
|
|
+: For X 25 XE engine: R+R both cylinder heads; check
cylinder head(s) for plane surface; corr. engine idle speed
|
|
|
|
|
|
-: Re-tighten cylinder head bolts with engine at
operating temperature (not required), adjust ignition timing, change engine
oil
|
|
|
|
|
|
|
|
|
|
|
J 7051 00
|
Alternator, Replace
|
1.4
|
X16XEL
|
C
|
|
|
TC: 01, 06, 12, 15, 36, 40, 54, 86, 87
|
1.3
|
X20XEV
|
C
|
|
|
+: For X 25 XE engine: R+R axle shaft and intermediate
shaft
|
2.7
|
X25XE
|
C
|
|
|
|
|
|
|
|
J 8555 10
|
Injectors, Replace (1 or all injectors)
|
1.0
|
X16XEL
|
C
|
|
|
TC: 12, 42, 75, 82, 86, 87
|
.7
|
X20XEV
|
C
|
|
|
|
1.5
|
X25XE
|
C
|
|
|
|
|
|
|
Important:
The specified time allowances do not include the time
allowance for the vehicle set-up of .2 hrs.
For reimbursement of the vehicle set-up time of .2 hrs in
warranty claims, enter the authorisation code ”T” and increase the main
operation time allowance by .2 hrs.
The authorisation code may be used only once per work
order. It may only be used more than once if the workplace and workteam are
changed at the same time.
|