vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Rivet Nut - Curtain Airbag, Replace (Models F 08, F 68) > < Contact Unit, Remove and Install

Curtain Airbag, Remove and Install (Models F 08, F 68)

  Remove

1.   Disconnect battery
Note:   Wait for 1 minute until capacitor has discharged
2.   Remove sun visor
3.   Remove handle in moulded headlining LUREF_1.gif
•   Detach 4x handle
4.   Remove inner panelling upper A-pillar (F 08, F 68, F 08 & W5L)
5.   Remove front seat belt (F 08) LUREF_1.gif
6.   Remove front seat belt (F 68) LUREF_1.gif
7.   Remove and install inner panelling, upper B-pillar (F68) LUREF_1.gif
8.   Remove and install inner panelling, upper B-pillar (F 08) LUREF_1.gif
9.   Remove rear seat belt (F 08, F 68) LUREF_1.gif
10.   Remove rear seat belt (F 68)
11.   Remove load compartment cover (F 08, F 68) LUREF_1.gif
12.   Remove inner panelling, C-pillar (F 08) LUREF_1.gif
13.   Remove inner panelling, C-pillar (F08 & W5L, F 68) LUREF_1.gif
14.   Remove interior light
15.   Remove interior light panel
Object Number: 2404379  Size: DEFAULT

16.   Position of the components

Object Number: 2403337  Size: DEFAULT

17.   Remove curtain airbag
Warning:   Replace curtain airbag wiring harness if curtain airbag wiring harness is damaged. LUREF_1.gif
•   Release and disconnect wiring harness plug (1)
•   Unscrew 9x bolt
•   Slide curtain airbag to the left and take out of guides (2) on the inside of the roof frame
Note:   2nd mechanic is need to release and remove the curtain airbag. A 2nd mechanic is needed when inserting the curtain airbag. The fastening bolts of the curtain airbag are coated with Tuflok (to prevent them loosening). The fastening bolts should generally be replaced when installing the curtain airbag.

Object Number: 2403338  Size: DEFAULT

Important:   The rivet nuts (fastening points of curtain airbag to the body) must be checked for damage.
18.  

  Install

19.   Insert curtain airbag and fix
Object Number: 2404352  Size: DEFAULT

20.   Fasten curtain airbag
Note:   The section view (1–1) shows curtain airbag in installed state.
•   Push sliding pieces (1) to the right as far as the stop
•   Screw in 9x bolt
•   Tighten 9 bolts 3.5 Nm
Use Torque Wrench KM-J-6459-B.
•   Connect and latch wiring harness plug
Note:   Ensure correct locking of wiring harness plug (2).

21.   Install inner panelling upper A-pillar (F 08, F 68, F 08 & W5L)
22.   Install handle in moulded headlining LUREF_1.gif
•   Attach 4x handle
23.   Install inner panelling, upper B-pillar (F 08) LUREF_1.gif
24.   Install inner panelling, upper B-pillar (F 68) LUREF_1.gif
25.   Install front seat belt (F 08) LUREF_1.gif
26.   Install front seat belt (F 68) LUREF_1.gif
27.   Install rear seat belt (F 08) LUREF_1.gif
28.   Install rear seat belt (F 68) LUREF_1.gif
29.   Install load compartment cover (F 08, F 68) LUREF_1.gif
30.   Install inner panelling, C-pillar (F 08) LUREF_1.gif
31.   Install inner panelling, C-pillar (F08 & W5L, F 68) LUREF_1.gif
32.   Install interior light
33.   Install interior light panel
34.   Install sun visor
35.   Connect battery
36.   Program volatile memories
Note:   After ignition ON, the airbag system readiness telltale illuminates for 4 seconds and then goes out.

Rivet Nut - Curtain Airbag, Replace (Models F 08, F 68) > < Contact Unit, Remove and Install