vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Wind Deflector - Folding Sun Roof, Replace > < Load Compartment Partition, Remove and Install (Model F 08 & W5L)

Both Actuating Cables - Folding Sun Roof, Replace

  Remove

1.   Open the folding sun roof slightly
•   Open the folding sun roof until the folding roof skin is no longer tensioned.
approx. 10 cm
Object Number: 10678702  Size: DEFAULT

2.   Release rear edge protector (1)
3.   Release moulded headlining in rear area and lower
•   Unclip 6x clips (2)
4.   Remove rear closure caps (3)
Note:   Mark position of folding roof closure caps
•   Unscrew 2x nuts (4)
•   Remove closure caps

Object Number: 10678703  Size: DEFAULT

5.   Remove rear left and rear right stops (1)
•   Unscrew 2x bolt (2)
•   Remove stop

6.   Detach cover (1) for folding sun roof motor
•   Remove cover downwards
Object Number: 10678704  Size: DEFAULT


7.   Remove servo motor for folding sun roof
•   Disconnect wiring harness plug (1)
•   Unscrew 3 nuts (arrows)
Object Number: 8326371  Size: DEFAULT


Object Number: 10678705  Size: DEFAULT

8.   Remove cover unit
Note:   A second mechanic is required.
•   Carefully slide the cover unit, together with the rear sliders (1) and the front sliders (2) out of the slide rails
Note:   When sliding out ensure that the angle of removal (I) is not more than 10°

Object Number: 10678706  Size: DEFAULT

9.   Remove drive cables (1)
•   Remove drive cables out of guide on left and right-hand sides

  Install

10.   Clean slide rails
11.   Install drive cables
Note:   If new drive cables are being installed, they should be coated lightly with an acid-free grease
•   Insert left and right-hand drive cables into guide
12.   Install cover unit
Note:   A second mechanic is required.
•   Carefully insert cover unit, together with sliders, into the slide rails
13.   Install servo motor for folding sun roof
•   Tighten 3x nut
•   Connect wiring harness plug
14.   Install cover for folding sun roof servo motor
•   Clip cover into position
15.   Install rear left and rear right stops
•   Insert stop
•   Tighten 2x bolts
16.   Install rear closure caps
•   Insert closure caps
•   Tighten 2x nuts
Note:   Use self-locking nuts
17.   Fasten moulded headlining at the rear
•   Clip in 6x clips
18.   Attach rear edge protector
•   Insert edge protector into guide
19.   Folding sun roof function check
•   Close folding roof, then open fully and close again
20.   Clean folding roof

Wind Deflector - Folding Sun Roof, Replace > < Load Compartment Partition, Remove and Install (Model F 08 & W5L)