|
Brake Master Cylinder, Remove and Install –
LHD Vehicles
 Remove
| 1. |
Pull seal away from plenum chamber as far as necessary
| • |
Raise covering flap for brake master cylinder
|
| • |
Detach closure cap (1) from brake fluid reservoir
|
|
| 2. |
Evacuate brake fluid from brake fluid reservoir as far as
possible with a siphon bottle (available commercially).
|
| 3. |
Unlatch wiring harness plug (2) for brake fluid sensor and
disconnect.
| • |
Detach supply hose (3) for brake fluid on clutch master
cylinder from brake fluid reservoir
|
|
| 4. |
Detach guide (4) for brake line on plenum chamber
| • |
Detach brake lines (5) from brake master cylinder
|
| • |
Detach brake master cylinder (6) of brake servo (two nuts) and
remove
|
|
|
|
Install
| 5. |
Connect brake master cylinder (1) to brake servo using new
fastening nuts - tightening torque 25
Nm
|
| 6. |
Attach brake lines (2) to brake master cylinder - tightening
torque 16 Nm
| • |
Connect guide (6) for brake lines to plenum chamber
|
|
| 7. |
Connect supply hose (5) for brake fluid from clutch master
cylinder to brake fluid reservoir
| • |
Connect wiring harness plug (4) for brake fluid sensor
|
|
| 8. |
Bleed brake system and check for leaks 
|
| 9. |
Correct brake fluid reservoir so that it reaches the "MAX"
mark
|
| 10. |
Install cover cap (3) on brake fluid reservoir.
|
| 11. |
Close covering flap (7) for brake master cylinder
| • |
Place seal (8) on plenum chamber.
|
|
|
|
|
