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Brake Servo, Remove and Install (LHD Vehicles)
 Remove
| 1. |
Remove water deflector
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| 2. |
Remove brake master cylinder
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| 3. |
Remove brake lines (1) of brake master cylinder on hydraulic
modulator
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| 4. |
Detach vacuum hose (2) from brake servo
| • |
Thread through bulkhead and set aside
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| 5. |
Remove retaining plate (3) from fastening bolt for brake servo
piston rod on brake pedal
| • |
Remove fastening bolt (4)
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| 6. |
Detach fastening nuts (arrows) for brake servo on cover plate
and pedal mounting
| • |
Remove brake servo from plenum chamber
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Install
| 7. |
Insert brake servo on cover plate in the plenum chamber with
new gasket and
| • |
attach new fastening nuts to pedal mounting - tightening torque
20 Nm
Note: When inserting,
ensure that piston rod of brake servo is seated correctly in brake
pedal.
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| 8. |
attach piston rod to brake pedal with fastening bolt (1)
| • |
Secure with retaining plate (2)
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| 9. |
Thread vacuum hose (3) through bulkhead and install at brake
servo.
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| 10. |
Install brake master cylinder 
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| 11. |
Connect brake lines (1) to hydraulic modulator - tightening
torque 16 Nm
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| 12. |
Bleed brake system and check for leaks
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| 13. |
Correct brake fluid reservoir so that it reaches the "MAX"
mark
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| 14. |
Install water deflector
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