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Lower Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD) > < Timing, Check (Z 17 DTH, with AC, LHD)

Corsa C

Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD)

  Remove

1.   Open bonnet
Important:   On vehicles as of model year 04 with ESP - every time the battery is disconnected, the steering angle sensor loses its basic setting. It must be recalibrated.
2.   Disconnect battery
•   Detach ground cable
3.   Raise vehicle
4.   Remove ribbed V-belt cover
•   Unscrew 3 bolts (1)
•   Remove clip (arrow)
Object Number: 2410600 Size: DEFAULT


5.   Attach KM-6394
•   Position KM-6394 (1) at the front on the front axle body
Note:   Both locating pins (arrows) must be seated in the holes in the front axle body
•   Push front bracket (2) in the direction of the arrow
•   Place rear bracket (4), right hand side, on front axle body
•   Attach rear bracket (3), left hand side
– Screw in 2x bolt
•   Tighten 6 bolts
Object Number: 2408346 Size: DEFAULT


Object Number: 2411021 Size: DEFAULT

6.   Install support
•   On KM-6394
– Adjust bracket (2) for support
•   Screw on nut (1)
7.   Adjust 3x support
•   Transmission side
Note:   Turn spindles until mounts (3) are positioned at guide journals free of play
•   Engine timing side
– Insert journal of the support in the bore of the cylinder block free of play (arrow)
– Tighten nuts (1)

8.   Detach starter wiring harness
•   Electrically disconnect starter
– Unscrew 2 nuts
– Remove bolt
•   Disconnect wiring harness plug of fuel pressure sensor
9.   Lower vehicle
10.   Remove air cleaner housing
Object Number: 2408126 Size: DEFAULT

11.   Remove wiring trough
•   Unclip vacuum line (4)
•   Unclip wiring trough (5)
– 2 clips
•   Remove bolt (3)
•   Disconnect 2 wiring harness plugs
– Camshaft sensor (2)
– Charge pressure sensor (1)
•   Unclip wiring harness
12.   Remove camshaft sensor
•   Remove bolt (arrow)

13.   Remove right engine damping block (1)
•   Unscrew 4 bolts
Object Number: 2408139 Size: DEFAULT


14.   Detach right engine bracket (1)
•   Unscrew 3 bolts
Note:   Lower bolt cannot be removed
•   With right engine bracket adapter
Object Number: 2411072 Size: DEFAULT


15.   Remove upper toothed belt cover
Important:   Take care not to damage the increment counter for the camshaft sprocket when removing the upper toothed belt cover.
•   Unscrew 8 bolts
Note:   Note dissimilar bolt lengths
Object Number: 2404431 Size: DEFAULT


  Install

16.   Install upper toothed belt cover
•   Tighten 8 bolts 9.8 Nm
Note:   Note dissimilar bolt lengths
•   Clip in vacuum hose
17.   Fasten right engine bracket
•   Screw in 3 bolts
•   Tighten 2 upper bolts 40 Nm
18.   Install right engine damping block
•   To side member
– Tighten 2 bolts 40 Nm
•   On engine bracket
– Tighten 2 bolts 60 Nm + 30° + 15°
19.   Install camshaft sensor
•   Replace seal ring
•   Tighten bolt 9.8 Nm
20.   Attach wiring trough
•   Route wiring harness
•   Clip-in wiring trough
•   Clip in vacuum hose
•   Tighten bolt 6 Nm
•   Connect 2 wiring harness plugs
21.   Raise vehicle
22.   Fasten right engine bracket
•   Tighten lower bolt 40 Nm
23.   Detach supports
24.   Detach KM-6394
25.   Attach starter wiring harness
•   Electrically connect starter
– Tighten 2 nuts
– Tighten bolt
•   Connect fuel pressure sensor wiring harness plug
•   Route wiring harness
26.   Attach ribbed V-belt cover
•   Tighten 3 bolts
•   Install clip
27.   Lower vehicle
28.   Install air cleaner housing
•   Tighten clamp 5 Nm
29.   Connect battery
30.   Calibrate steering angle sensor
•   Turn on ignition
Note:   Turn the steering wheel once from the right stop to left stop.
31.   Close bonnet
32.   Program volatile memory

Lower Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD) > < Timing, Check (Z 17 DTH, with AC, LHD)