vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Remove and install cylinder head (Z 10 XE, Z 10 XEP, without air conditioning, LHD) > < Remove and install exhaust gas recirculation valve

Remove and install cylinder head cover (Z 10 XE, Z 10 XEP, without air conditioning, LHD)

Note:   On vehicles as of model year 04 with ESP - every time the battery is disconnected, the steering angle sensor loses its basic setting. It must be recalibrated.

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach ground cable
3.   Disconnect 4x engine management wiring harness plugs
•   Oil pressure switch (2), coolant temperature sensor (3), camshaft sensor (4) and ignition module (1)
•   Unclip wiring trough (5)
•   Set wiring harness to one side
Object Number: 2410615  Size: DEFAULT


4.   Remove ignition module
•   Remove ignition module cover
Move to the right
•   Unscrew 2 bolts
•   Extract using KM-6009 (1)
Note:   Do not tilt
Object Number: 2410586  Size: DEFAULT


5.   Remove cylinder head cover
•   Detach 2x engine venting hoses
•   Unscrew 13x bolt
6.   Clean sealing surfaces

  Install

7.   Attach cylinder head cover (1)
•   Renew gasket (2) and seal rings
•   Apply sealant (dimension I = 2 mm)
Note:   Complete assembly operations within 10 minutes
•   Tighten 13 bolts 8 Nm
8.   Attach 2x engine venting hoses
Object Number: 2410670  Size: DEFAULT


9.   Attach ignition module
•   Unscrew 2x KM-6009
•   Tighten 2 bolts 8 Nm
10.   Install engine management wiring harness
•   Route wiring harness
•   Clip-in wiring trough
•   Connect 4x wiring harness plugs
11.   Connect battery
12.   Program volatile memory
13.   Close bonnet

Remove and install cylinder head (Z 10 XE, Z 10 XEP, without air conditioning, LHD) > < Remove and install exhaust gas recirculation valve