|
Check timing (Z 10 XE, Z 10 XEP, without air
conditioning, LHD)
 Remove
| 2. |
Disconnect battery
Note: On vehicles as of
model year 04 with ESP - every time the battery is disconnected,
the steering angle sensor loses its basic setting. It must be
recalibrated.
|
| 3. |
Disconnect 4x engine management wiring harness plugs
| • |
Oil pressure switch (2), coolant temperature sensor (3),
camshaft sensor (4) and ignition module (1)
|
| • |
Unclip wiring trough (5)
|
| • |
Set wiring harness to one side
|
|
|
|
| 4. |
Remove ignition module
| • |
Remove ignition module cover
|
| • |
Extract using KM-6009 (1)
Note: Do not tilt
|
|
|
|
| 5. |
Remove cylinder head cover
| • |
Detach 2x engine venting hoses
|
|
| 7. |
With "ECO" model - remove lower engine cover 
|
|
| 8. |
Remove closure bolt for crankshaft bearing bridge (1)
|
| 10. |
Set no.1 cylinder to TDC
| • |
Insert KM-952 (2)
| – |
Turn crankshaft uniformly until KM-952 engages
Note: Crankshaft belt
pulley (4) must line up with lug (3) on timing case
|
|
|
|
|
| 11. |
Insert KM-953 (1)
| • |
KM-953 must engage in camshaft
groove
Note: If KM-953 cannot be inserted, a basic timing adjustment
must be made
|
|
|
| 12. |
Attach KM-954 (1)
| • |
Position on phase sensor disc (2)
Note: KM-954 must engage in groove in phase sensor disk
|
|
| 13. |
Remove retaining tools
Note: Retaining tools
must not be used for counterholding
| • |
KM-952 , KM-953 , KM-954
|
|
| 15. |
Attach closure bolt of crankshaft bearing bridge
|
|
|
Install
| 17. |
With "ECO" model - install lower engine cover
|
| 18. |
Clean sealing surfaces
| • |
Cylinder head, cylinder head cover
|
|
| 19. |
Attach cylinder head cover (1)
| • |
Renew gasket (2) and seal rings
|
| • |
Apply sealant (dimension I = 2 mm)
Note: Complete assembly
operations within 10 minutes
|
|
| 20. |
Attach 2x engine venting hoses
|
|
|
| 21. |
Attach ignition module
|
| 22. |
Install engine management wiring harness
| • |
Connect 4x wiring harness plugs
|
|
| 24. |
Program volatile memory
|
|
