vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

J705100 Alternator, remove and install or replace (Z 14 XE, Z 16 YNG with AC, RHD) > < Remove and install alternator (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)

Replace regulator for alternator (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)

  Remove

1.   Open bonnet
2.   Disconnect battery
Note:   In vehicles as of model year 04 onwards with ESP - the steering angle sensor loses its basic adjustment each time the battery is disconnected, and must be recalibrated
•   Detach ground cable
3.   Raise vehicle
4.   Remove ribbed V-belt cover
•   Unscrew 3 bolts (1)
•   Remove clip (arrow)
Object Number: 2410600  Size: DEFAULT


5.   Detach alternator wiring harness (1)
•   Unscrew 2 nuts
Object Number: 2410438  Size: DEFAULT


6.   Remove ribbed V-belt
•   Tension ribbed V-belt tensioner in direction of arrow with KM-6131 (2)
•   Use KM-6130 (1)
•   Remove ribbed V-belt tension roller from crankshaft ribbed V-belt pulley
Object Number: 2410651  Size: DEFAULT


7.   Remove ribbed V-belt tensioner
Note:   Ensure that the ribbed V-belt tensioner is positioned correctly (arrow pointing upwards). If this is not guaranteed, the ribbed V-belt tensioner must be bled. At least 5 strokes must be performed (tensile/pressure load), whereby the load speed should be constant and the application of load even. Damage to the tensioning element must be avoided!
•   Tension ribbed V-belt tensioner (arrow)
•   Remove KM-6130 (2)
•   Release ribbed V-belt tensioner
•   Unscrew 2 bolts (1)
Object Number: 2410439  Size: DEFAULT


8.   Remove alternator
•   Undo 2 screw connections (1)
•   Carefully remove alternator downwards
Object Number: 2410652  Size: DEFAULT


9.   Detach cover
•   Remove bolt (2)
•   Unscrew 2 nuts (1)
•   Detach cover
10.   Detach regulator
•   Unscrew 3 bolts (3)
Object Number: 2410418  Size: DEFAULT


  Install

11.   Attach regulator
•   Tighten 3 bolts
12.   Attach cover
•   Bolt in bolt
•   Screw in 2 nuts
13.   Install alternator
•   Tighten 2 bolted connections 35 Nm
14.   Screw on alternator wiring harness
•   Tighten 2 nuts
15.   Install ribbed V-belt tensioner
Note:   Note installation position, arrow must point upwards
•   Bolt in bolt
•   Tension ribbed V-belt tensioner with KM-6131
•   Use KM-6130
•   Release ribbed V-belt tensioner
16.   Install ribbed V-belt
Note:   Pay attention to installation position
•   Tension ribbed V-belt tensioner.
•   Remove KM-6130
•   Release ribbed V-belt tensioner
17.   Fasten ribbed V-belt tensioner
•   Tighten 2 bolts
18.   Attach ribbed V-belt cover
•   Tighten 3 bolts
•   Install clip
19.   Lower vehicle
20.   Connect battery
21.   Close bonnet
22.   Program volatile memory

J705100 Alternator, remove and install or replace (Z 14 XE, Z 16 YNG with AC, RHD) > < Remove and install alternator (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)