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Corsa C

J Engine and Engine Aggregates > Fuel Injection Systems > EDC-ECD V5 > Technical Service Bulletins > Poor Start > Engine Y17DT/L - Start problems during wiper motor is on, TC P0370(4) set

Field Remedy: 1865

Subject: Engine Y17DT/L - Start problems during wiper motor is on, TC P0370(4) set
Models: Engines: Option:
Corsa-C 2001...2004,Meriva 2003...2004,Corsa-C Combo 2002...2004 Y17DT| Y17DTL,Y17DT| Y17DTL,Y17DT| Y17DTL
Complaint: Engine does not start during wiper motor is operating.
Cause: At re-start after switching OFF the engine with actuated wiper motor (within 10 seconds) the signal of the cranckshaft sensor will not be identified by the ECU due to electrical interferences at terminal 15.
Production: None

Remedy:


In case of customer complaint install a cable bridge into the wiring harness
of wiring harness plug X18 between pin 4 and pin 6.



Important:
The actually valid circuit diagram has to be used to perform this field remedy.


Working Procedure:


 1. Disconnect battery.
 2. Detach and separate wiring harness plug X18 (Picture I, 1).


Object Number: 8327190  Size: DEFAULT


 3. Separate wiring harness (Picture II).



    - pull cables out of ribbed plastic tube (1) as far as possible


Object Number: 8327191  Size: DEFAULT


 4. Cut through 2x cable (Picture III).



    Note:
    Cut through both cables (1) and (2) at the same length.



    Corsa-C
    - Pin 4 = cable colour black (0,5 mm²)
    - Pin 6 = cable colour red/blue (1,0 mm²)



    Meriva
    - Pin 4 = cable colour black (0,5 mm²)
    - Pin 6 = cable colour red /white (1,0 mm²)


Object Number: 8327192  Size: DEFAULT


 5. Install cable bridge into the wiring harness (Picture IV).



    - slide heat shrinkable tube (1) over the cable red/blue (Corsa-C)
      respective red/white (Meriva) of wiring harness



    - crimp cable pin 4 and cable pin 6 of wiring harness plug to cable
      red/blue (Corsa-C) respective red/white (Meriva) of wiring harness (2)
      using MKM-923-32


Object Number: 8327193  Size: DEFAULT


 6. Insulate repair area at wiring harness (Picture V).



    - slide heat shrinkable tube (1) over crimping
      - heat-up heat shrinkable tube using a hot air gun



    - slide heat shrinkable tube (2) over the cable end of the black cable
      - heat-up heat shrinkable tube using a hot air gun


Object Number: 8327194  Size: DEFAULT


 7. Install ribbed plastic tube to wiring harness (Picture VI, 1).



    - fix ribbed plastic tube with insulation tape


Object Number: 8327195  Size: DEFAULT


 8. Connect wiring harness plug X18 and attach it.
 9. Connect battery.
10. Program volatile memories.



Spare-Parts:                            Part-No.:      Catalogue-No.:



1x Sleeve, Cable, Wire                  90543866       12 86 664
   (100/Package)
1x Hose, Shrink, Wiring Harness         90543876       12 86 667
   (50/Package)



Labour Times:                           TC:            Hours:



U3 186 50      Install cable bridge    90             0.5
               into wiring harness
               (plug X18)



The costs for this action will be covered during the normal warranty.
The regular warranty procedure should be used for claiming Set-up-time.


FunctionalGroup: J - Engine
Complaint Group: 06 - Failure Code Setting by Control Unit,13 - No/Poor Function,21 - Poor Startability
Trouble Code: P0370(4)

J Engine and Engine Aggregates > Fuel Injection Systems > EDC-ECD V5 > Technical Service Bulletins > Poor Start > Engine Y17DT/L - Start problems during wiper motor is on, TC P0370(4) set

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