vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

High Pressure Line (High Pressure Pump - Accumulator), Replace > < Pedal Travel Sensor, Replace

High Pressure Pump, Replace

Important:   Cleanliness is absolutely essential when working on the fuel system because even small dirt particles can lead to disruption to engine operation or the fuel system. Open fuel systems must be sealed with appropriate sealing plugs from the kit (45 06 154). Sealing plugs are only designed to be used once.

  Remove

1.   Remove vacuum pump (1)
2.   Remove high pressure pump (2)
•   Detach 3 hoses
•   Release 2x clamp
•   Loosen 2 union nuts
•   Unscrew 3 bolts
Object Number: 2406296  Size: DEFAULT


3.   Cleaning work
•   On camshaft housing

  Install

4.   Install high-pressure pump
•   Replace seal ring
Note:   Wet seal ring with fuel
•   Tighten 3x bolts 15 Nm
•   Attach 3 hoses
•   Secure 2x clamp
•   Tighten 2 union nuts
M14 28 Nm
M12 24 Nm
5.   Install vacuum pump
Important:   Wear protective glasses and gloves
6.   Check the fuel system for leaks
•   Start engine.
Note:   Check the fuel system for escaping fuel.

High Pressure Line (High Pressure Pump - Accumulator), Replace > < Pedal Travel Sensor, Replace