vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Excessive Effort, Hard Work > < All diesel and petrol engines - Turbocharger hose loose

Field Remedy: 2430

Subject: Timing chain repair kit - Repair kit incomplete / After installation DTC P0340 is set
Models: Engines: Option:
Agila 2000...2005,Astra-G 2001...2005,Astra-H 2004...2005,Corsa-B 1998...2000,Corsa-C 2001...2005,Corsa-C Combo ...2005 Z10XE| Z12XE,X12XE| Z12XE| Z14XEP,Z12XEP| Z14XEP| Z14XEL,X10XE| X12XE,Z10XE| Z10XEP| Z12XE| Z12XEP,Z14XEP
Complaint: After installation of the timing chain repair kit in engines prior engine number 19DN0327 the camshaft trigger on inlet camshaft is incorrect positioned, DTC P0340 is set.
Cause: The repair kit does not contain the correct pressure piece.
Production: As of engine number 19DN0327 the crankshaft and camshaft gears were changed from sintered metal to stamped sheet metal, furthermore the design was changed. A mixed installation of sintered and sheet metal parts is not allowed.

Remedy:

The timing chain repair kit (P/N 93191271 / C/N 66 06 022) can be
used for engines listed above with the following modifications:

 - The pressure piece (1, picture I) has to be pressed out of the
   original installed camshaft gear of inlet camshaft.

Object Number: 10686007  Size: DEFAULT

 - The installation of the new camshaft gear made of stamped sheet 
   onto the inlet camshaft has to be carried out by using the 
   pressed out pressure piece.

   Note:
   Attend correct installation position of pressure piece
   (1, picture II).
   The arrow shows the direction of installion towards the
   camshaft gear.

Object Number: 10686008  Size: DEFAULT

The repair kit contains two pieces of tightening screws.
The longer tightening screw M10x60 has to be used only in
combination with the pressure piece.

Spare-Parts:                           Part-No.:      Catalogue-No.:

Timing chain repair kit                93191271       66 06 022

FunctionalGroup: J - Engine
Complaint Group: 13 - No/Poor Function,24 - Wrong or not mounted
Trouble Code: P0340

Excessive Effort, Hard Work > < All diesel and petrol engines - Turbocharger hose loose