Corsa C
Field Remedy: 1555
Remedy:In case of customer complaint replace the shift guide. Note: Before repair, please check which version of shift guide is installed. In Picture I, 1 (plastic version) is shown the old version of shift guide. In Picture II, 1 (metal version) is shown the new modified version of shift guide. Working procedure: 1. Disconnect battery. 2. Raise vehicle. 3. Remove shift guide from shift rod. 4. Lower vehicle. On vehicles with diesel engines: 5. Disconnect wiring harness connector of diesel filter heating (Picture III, 1). 6. Remove wiring harness from crashbox (1 clip). All vehicles: 7. Remove fastening clip of coolant reservoir (Picture III, 2). 8. Unclip coolant hose and lay coolant reservoir aside. Vehicles with diesel engines: 9. Remove crashbox with diesel filter. 10. Remove diesel pipe from bulkhead (Picture IV, arrows). All vehicles: 11. To remove universal joint, remove hollow pin with KM-569-A (Picture V). Note: For removal of universal joint (1) press in retaining spring (arrow) of hollow pin (2). 12. Remove safety clip for deflector lever (Picture VI, 1). Note: Safety clip will be destroyed at removal. 13. Detach and remove deflector lever assembly upwards. 14. Install new deflector lever assembly and fix safty clip. Important: Lubricate all movable parts with silicone grease. Part-No.: 90 167 353 / Catalog-No.: 19 70 206 15. Install universal joint and secure with new hollow pin. Important: Retaining spring must engage audible. 16. Raise vehicle. 17. Install shift rod to shift guide. Note: Do not fasten the clamp yet. 18. Lower vehicle. 19. Adjust transmission shift linkage - see working procedure "Transmission Shift Linkage, Adjust (F13/F17)", group "K", Service Instruction Corsa-C. At Vehicles with diesel engine: 20. Install crashbox with diesel filter. 21. Install diesel line to bulkhead. 22. Connect wiring harness connector to diesel filter heating. 23. Connect wiring harness to crashbox. All vehicles: 24. Install coolant reservoir. 25. Install coolant hose. 26. Connect battery. 27. Programm volatile memories. Spare-Parts: Part-No.: Catalog-No.: Repair Kit Guide Shift Control 93183155 07 58 947 Bolt, Guide Control to Transmission 90523189 07 58 915 Grease, Silicon, 100 grams 90167353 19 70 206 Labour Times: TC: Hours: T8 155 51 Deflector Lever Assembly 90 0.4 - Replace - The costs for this repair will be covered for vehicles not older than 3 years and a mileage lower than 100.000 Km. The regular warranty procedure should be used for claiming Set-up-time.
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