vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace shift cable (F23) > < Shift Linkage, Adjust (F 23)

Gear Shift Assembly, Remove and Install (F 23)

  Remove

1.   Detach crash box
Note:   The fuel system remains closed.
•   Z 13 DT/Z 17 DTH
•   Y 17 DT
Object Number: 2405971  Size: DEFAULT

2.   Detach shift cables (1) from transmission
•   Unclip shift cables from guide lever with KM-6042 (3)
•   Unclip 2x out of counterhold
Note:   Pull back sleeve (2) and pull cable from counterhold. Note cable arrangement.

Object Number: 2405972  Size: DEFAULT

3.   Unscrew fit bolt (2) of gearshift assembly
4.   Dismantle gear shift assembly (1)
•   Unscrew 5x bolt (arrows)
•   Remove gear shift assembly

  Install

5.   Clean sealing surfaces, thread and gear components
6.   Inspect sealing surfaces and removed parts for damage, replace if necessary
Object Number: 2403665  Size: DEFAULT

7.   Apply sealing compound
•   Apply a thin coat of sealing compound to area (1)
to gear shift assembly sealing surface
max. thickness 2 mm
8.   Install gearshift assembly
•   Insert gear shift assembly
Ensure that it engages in the shift forks
•   Fit 5x screw (arrows)
Tighten evenly in crosswise formation 25 Nm

9.   Install fit bolt (1) of gearshift assembly
•   Apply locking compound (red) to bolt threads (arrow)
•   Tighten bolt 25 Nm
Note:   Fit bolt must engage in gearshift assembly.
Object Number: 2405973  Size: DEFAULT


Object Number: 2403667  Size: DEFAULT

10.   Attach shift cables (1) to transmission
•   Clip to shift linkage lever
•   Clip 2x into counterhold
Note:   Pull sleeve (2) back and insert cable in counterhold. Shift cable (black) on top, selector cable (white) on bottom.

11.   Check ease of gear shifting
•   with vehicle standing
•   with engine running
•   with clutch disengaged
12.   Attach crash box
•   Z 13 DT/Z 17 DTH
•   Y 17 DT
13.   Transmission Fluid Level, Check and Correct LUREF_1.gif

Replace shift cable (F23) > < Shift Linkage, Adjust (F 23)